Time domain analysis procedures for fatigue assessment of a semi-submersible wind turbine

Long term time domain analysis of the nominal stress for fatigue assessment of the tower and platform members of a three-column semi-submersible was performed by fully coupled time domain analyses in Simo-Riflex-AeroDyn. By combining the nominal stress ranges with stress concentration factors, hot spot stresses for fatigue damage calculation can be obtained. The aim of the study was to investigate the necessary simulation duration, number of random realisations and bin sizes for the discretisation of the joint wind and wave distribution. A total of 2316 3-h time domain simulations, were performed.In mild sea states with wind speeds between 7 and 9 m/s, the tower and pontoon experienced high fatigue damage due to resonance in the first bending frequency of the tower from the tower wake blade passing frequency (3P).Important fatigue effects seemed to be captured by 1 h simulations, and the sensitivity to number of random realisations was low when running simulations of more than 1 h. Fatigue damage for the tower base converged faster with simulation duration and number of random realisations than it did for the platform members.Bin sizes of 2 m/s for wind, 1 s for wave periods and 1 m for wave heights seemed to give acceptable estimates of total fatigue damage. It is, however, important that wind speeds that give coinciding 3P and tower resonance are included and that wave periods that give the largest pitch motion are included in the analysis.     

Assessment of fatigue strength of steel butt-welded joints in as-welded condition – Alternative approaches for curve fitting and mean stress effect analysis

Experimental fatigue data for butt-welded joints in as-welded condition and under constant amplitude tensile loading (secondary bending included) were analyzed using the nominal stress system and the notch stress system. Two approaches were used; a standard fitting procedure and minimization of the sum of squared perpendicular distances from a line with a fixed and free slope. In all cases, the latter method gave better agreement between the experimental and predicted fatigue life and fatigue strength. The analyses showed both with all broken specimen data included and with reduced data that the FAT225 curve, as recommended by IIW, might be too optimistic for the notch stress approach in the case of butt-welded joints in as-welded condition. It was also found that use of the local stress ratio instead of the applied stress ratio might explain many issues concerning current observations and apparent inconsistencies in reported literature.     

Detection of nonlinearity effects in structural integrity monitoring methods for offshore jacket-type structures based on principal component analysis

The detection of changes in the dynamic behavior of structures is an important issue in structural safety assessment. The development of detection methods assumes greater significance in the case of offshore platforms because the inherent problems are compounded by the harsh environment. Here, we describe an instrumented physical model for the structural health monitoring of an offshore jacket-type structure and the results of tests in several different damage scenarios. In a comparative investigation of two different methods, we discuss the difficulties of implementing damage detection techniques for complex structures, such as offshore platforms. The combined algorithm of a fuzzy logic system and a model updating method are briefly discussed, and a method based on stochastic autoregressive moving average with exogenous input is adopted for the structure. The consideration of uncertainties and the effects of nonlinearity were major objectives. So, the methods were also investigated based on the test scenarios consisting of the physical model with a geometric nonlinearity. The principal component analysis method was utilized for the detection of nonlinearity in the recorded data. The results show that the developed methods are suitable for damage classification, but the quality of the acquired signals must be considered an important factor influencing successful classification. The development of these methods may be extremely useful, as such technologies could be applied for offshore platforms in service, enabling damage detection with fewer false alarms.     

HRV分析在驾驶疲劳中的应用研究

驾驶员在驾驶过程中易因疲劳、烦躁和压力等不良生理反应引发事故,而心率变异性(HRV)作为评价人体自主神经系统活性,反映人体生理状态的重要指标,能够准确评估驾驶员的精神状态。为了有效预防事故发生,文章介绍了驾驶员在驾车过程中HRV指标的变化及其应用。结果表明HRV指标结合相应算法模型对驾驶员生理状态识别的准确率高达90%以上,能够有效降低事故发生率。     

某驱动桥气室失效问题的分析及改进

气室是驱动桥的重要组成部分,通过压缩空气和蓄能弹簧为制动器提供驱动力,从而实现整车的行车制动和驻车制动。如若气室发生故障,则会造成制动失效,影响整车的行驶安全。文章针对某驱动桥试验过程中出现的气室底部撕裂问题,通过运用机械振动、有限元分析等方法,对其失效模式进行剖析,通过改进方法,提升产品可靠性。     

基于规范方法的小水线面双体船疲劳强度研究

论文介绍了船舶结构疲劳强度评估基本原理,并对一条2200t级小水线面双体船进行规范法疲劳强度评估。针对小水线面双体船结构特点,采用规范进行疲劳载荷计算;结合全船有限元计算结果进行疲劳部位筛选;采用有限元法提取疲劳部位的热点应力,并计算疲劳部位的累积损伤度。分析计算结果,提出疲劳部位优化方案。     

Numerical simulations of fatigue crack initiation and propagation based on re-tensile plastic zone generating load criterion for in-plane gusset welded joints

Many accidents are caused by fatigue in welded built-up steel structures, and so it is important to estimate the fatigue lives of such structures quantitatively for safety reasons. By assuming that fatigue cracks cannot grow without an accumulation of alternating tensile/compressional plastic strain, one of the authors identified an improved effective stress intensity factor range ΔK _RPG based on the re-tensile plastic zone generating (RPG) load, which represents the driving force for fatigue cracks, and suggested that ΔK _RPG should be used as the parameter to describe fatigue crack growth behavior. The “FLARP” numerical simulation code in which ΔK _RPG is implemented as the fatigue crack growth parameter, was developed in order to predict fatigue crack initiation and propagation behavior. In this paper, it is demonstrated that FLARP gives accurate estimates for fatigue life by comparing the estimated fatigue crack growth curves and S–N curves with the experimental results for in-plane gusset welded joints, which are used in many welded steel structures. Moreover, the effect of induced bending moment due to the linear misalignment in the out of plane direction on the fatigue strength of in-plane gusset welded joints is investigated through numerical simulations.     

MTMD to increase fatigue life for OWT jacket structures using Powell's method

The Powell's method was developed to determine the optimal stiffness and damping of multi-tuned mass dampers (MTMD) in offshore wind turbine (OWT) support structures under fatigue loads. Numerical examples indicated that the Powell's method results are always better than those using MTMD formulations. With the exception of the blade passing (3P) frequency, it was found in this work that a positive integer (n) multiple of the 3P frequency will also result in a large wind-induced vibration, which can be excited by the frequency of the first structural vertical rotation mode and will cause significant fatigue damage. The first translation mode TMD installed at the tower top is efficient to increase fatigue life at the tower and brace connections, but it cannot reduce fatigue damage at the column and brace connections below the platform. The second translation mode TMD can reduce fatigue damage resulting from large wave loads and thus increase the fatigue life of the braces and columns. The mode-3 TMD with a reduction in the 3(3P) vertical rotation can effectively increase the fatigue life of the braces and columns. Thus, the appropriate use of these TMDs can be effective for the fatigue problem of OWT support structures.     

Experimental and finite element analysis of fatigue strength for 300 mm2 copper power conductor

The fatigue strength of a 300 mm² stranded copper conductor was investigated experimentally and by finite element (FE) analysis. An analytical model was also developed and validated. Wires taken from the outer layer of the conductor were fatigue tested in tension–tension loading and compared with similar data for wires taken from a 95 mm² conductor. The wire cross section was deformed due to the compacting process that was applied during fabrication. When corrected for stress concentrations due to the deformation the data for the two sets of wire fell within the same scatter-band. Full scale testing was carried out in a specially designed rig with constant tensile load and reversed displacement controlled bending with a fixed curvature variation. The loading is a simulation of the loading of a power cable hanging from a floating vessel through a bellmouth. Conductors were tested in two states; dry and lubricated. A finite element model was established for the copper conductor. The model was formulated by a combination of elastic beam and beam-contact elements that included the effects of friction. The effect of local bending due to contact forces was included in the model. Two contact conditions were investigated; the point (trellis) contact between adjacent layers of wire and the inline contact within each layer and between the first layer (centre wire) and the second layer. The FE model was validated by a calibration test of a full scale conductor, and by sensitivity studies varying the size and the number of elements of the model. Fatigue analysis of the conductor was carried out, based on the S–N curve for individual wires. Taking into account the effects of friction and local bending, agreement was obtained between predicted and experimental fatigue strength of the conductor, for the FE model as well as the analytical model.     

Structural response of a flexible pipe with damaged tensile armor wires under pure tension

This article studies the structural response of a 6.0” flexible pipe under pure tension considering intact and damaged conditions. In the damaged condition, several wires of the tensile armor layers are assumed to be broken. A three-dimensional nonlinear finite element (FE) model devoted to analyze the local mechanical response of flexible pipes is employed in this study. This model is capable of representing each tensile armor wire and, therefore, localized defects, including total rupture, may be adequately represented. Results from experimental tests validate the FE predictions and indicate a reduction in the axial stiffness of the pipe, a non-uniform redistribution of forces among the remaining intact wires of the damaged tensile armor layers and high stress concentrations in the wires near the broken ones. Moreover, the FE model indicates that significant normal bending stresses may arise in the pressure armor and inner carcass due to an uneven pressure distribution on these layers. Finally, the results obtained are employed to estimate the pull out capacity of the studied flexible pipe.