40 Cr钢和50车轴钢超高周疲劳性能研究及疲劳断裂机理探讨

在对称拉压超声疲劳试验装置基础上,开发研制非对称拉压超声疲劳试验装置和三点弯曲超声疲劳试验装置。采用超声疲劳试验方法,结合扫描电镜断口微观分析,对40 Cr钢和50车轴钢光滑试样和缺口试样,在超高周疲劳范围内的疲劳性能和疲劳断裂机制进行研究,主要研究成果如下。对40 Cr     

Application of analytical model in the prediction of dynamic responses and fatigue damage of flexible risers: Part II – Dynamic analysis of flexible risers in large-scale domain using a direct moment correction method

In recent years, the dynamic responses of flexible risers have been the focus of many researchers. Most flexible risers undergo a substantial level of irregular motion from environmental loadings, which involves a continuous slip of helical wires. The slip of helical wires especially leads to a hysteretic effect by reducing the bending stiffness, making it hard to predict the dynamic responses of flexible risers. The current study, as an extension to Part I, presents a new large-scale dynamic analysis method for flexible risers. The suggested method creates a large-scale model for the dynamic analysis that considers a geometric and bending nonlinearity of flexible risers. The kinematics of each beam element is formulated based on a Green-Lagrangian strain and the interaction with the seabed, providing a realistic analysis of flexible risers. In particular, the current study introduces a direct moment correction method that modifies the internal force vector using an improved analytical model. The improved analytical model is assigned at each node of the large-scale model and estimates an accurate bending hysteresis curve considering the effect of shear deformation and varying tension. The suggested method corrects the bending moment and shear force of all beam elements based on the bending hysteresis curves obtained from the improved analytical model, by which a complex bending behavior of flexible risers is reflected in a large-scale domain. As a result, this study achieves a more accurate prediction of the dynamic responses and fatigue damage of flexible risers. A new dynamic analysis program, called OPFLEX, is developed herein based on the suggested analysis method. Using the developed program, the current study conducts several numerical investigations to identify the effect of the shear deformation and varying tension. Consequently, it is confirmed that the shear deformation of internal layers reduces the fatigue damage of helical wires by delaying the increase of internal stress. It is also identified that the effect of varying tension deteriorates the fatigue life of flexible risers through a continuous change of contact pressure during bending.     

聚合物改性水泥基材料对沥青路面面层疲劳性能的改善

通过有限元计算对比分析了普通小梁和复合小梁的应力分布规律,设计并实施了室内重复弯曲试验,得到不同条件下小梁的疲劳寿命,运用回归分析建立了小梁疲劳方程,研究表明聚合物改性水泥基材料对沥青混合料小梁的疲劳性能有显著改善。     

破损船体的剩余极限强度分析

基于ABS和DNv规范关于剩余强度规范要求,对船舶碰撞与搁浅的破损部位和范围的假定,考虑了发生碰撞与搁浅破损后,其船体梁剩余有效剖面的非对称性和可能发生不同程度倾斜的情况,采用结构共同规范(CSR)中的逐步破坏分析方法和船体梁非对称剖面计算模型,分别计算了散货船和油船破损船体在两种破损模式和不同倾斜情况下的剩余极限强度,并对不同破损范围的影响进行了分析和比较。研究结果为协调结构共同规范(HCSR)的制定提供了有价值的参考。     

Fatigue behaviour and life prediction of filament wound CFRP pipes based on coupon tests

This paper investigates the fatigue behaviour of filament wound Toray T700/Epotech X4201 composite pipes with different lay-ups. The present work compares the fatigue behaviour of coupon specimens manufactured with two different fiber orientations under tension-tension and tension-compression cyclic actions. The test results show that the lay-up and stress ratio have significant effect on the failure mechanism and fatigue life of carbon fiber reinforced polymer (CFRP) composite coupons. This paper develops an empirical model, which integrates the effect of stress ratio in a fatigue damage parameter, to evaluate the fatigue life of the CFRP filament wound coupons. Combined with the numerically calculated stresses at the critical locations corresponding to the fatigue damage locations, the proposed empirical model developed from the coupon test database predicts successfully the fatigue life of full diameter CFRP pipes, using stresses computed at critical locations in the CFRP pipe.     

Validation and application of nonlinear hydrodynamics from CFD in an engineering model of a semi-submersible floating wind turbine

Nonlinear hydrodynamics play a significant role in accurate prediction of the dynamic responses of floating wind turbines (FWTs), especially near the resonance frequencies. This study investigates the use of computational fluid dynamics (CFD) simulations to improve an engineering model (based on potential flow theory with Morison-type drag) by modifying the second-order difference-frequency quadratic transfer functions (QTFs) and frequency-dependent added mass and damping for a semi-submersible FWT. The results from the original and modified engineering models are compared to experimental data from decay tests and irregular wave tests. In general, the CFD results based on forced oscillation tests suggest increasing the frequency-depending added mass and damping at low frequencies compared to first order potential flow theory. The modified engineering model predicts natural periods close to the experimental results in decay tests (within 5%), and the underprediction of the damping is reduced compared to the original engineering model. The motions, mooring line tensions and tower-base loads in the low-frequency response to an irregular wave are underestimated using the original engineering model. The additional linear damping increases this underestimation, while the modified QTFs based on CFD simulations of a fixed floater in bichromatic waves result in larger difference-frequency wave loads. The combined modifications give improved agreement with experimental data in terms of damage equivalent loads for the mooring lines and tower base.     

Fatigue damage estimation in non-linear systems using a combination of Monte Carlo simulation and the First Order Reliability Method

For non-linear systems the estimation of fatigue damage under stochastic loadings can be rather time-consuming. Usually Monte Carlo simulation (MCS) is applied, but the coefficient-of-variation (COV) can be large if only a small set of simulations can be done due to otherwise excessive CPU time. The reason is that the fatigue damage estimation is very sensitive to the largest values from the simulations. The paper suggests the additional use of the First Order Reliability Method (FORM) to get a better estimation of the tail in the distribution of the estimated fatigue damage and thereby reducing the COV. For a specific example dealing with stresses in a tendon in a tension leg platform the COV is thereby reduced by a factor of three.     

Environmental lumping for efficient fatigue assessment of large-diameter monopile wind turbines

Fatigue damage is one of the governing factors for the design of offshore wind turbines. However, the full fatigue assessment is a time-consuming task. During the design process, the site-specific environmental parameters are usually condensed by a lumping process to reduce the computational effort. Preservation of fatigue damage during lumping requires an accurate consideration of the met-ocean climate and the dynamic response of the structure. Two lumping methods (time-domain and frequency-domain) have been evaluated for a monopile-based 10 MW offshore wind turbine, both based on damage-equivalent contour lines. Fatigue damage from lumped load cases was compared to full long-term fatigue assessment. The lumping methods had an accuracy of 94–98% for the total long-term fatigue damage and 90% for individual wind speed classes, for aligned wind and waves. Fatigue damage was preserved with the same accuracy levels for the whole support structure. A significant reduction of computational time (93%) was achieved compared to a full long-term fatigue assessment. For the cases with 30° and 60° wind-wave misalignment, there was a mean underestimation of approximately 10%. Variations in penetration depth did not affect the selection of the lumped sea-state parameters. This work presents a straightforward method for the selection of damage-equivalent lumped load cases, which can adequately preserve long-term fatigue damage throughout the support structure, providing considerable reduction of computational effort.     

Fracture mechanics analysis for mooring chain links subjected to out-of-plane bending (OPB)

A fracture mechanics (FM) based investigation on the mechanism of out-of-plane bending (OPB) between mooring chain links and its effects on fatigue lives of mooring chain links are conducted. Four types of OPB problems that mooring chain links laying on the chain wheel, chain links passing over the bending shoe, chain links constraint provided by the chain hawse, and chain links constraint provided by the chain stopper are considered. Tension ranges of mooring lines are calculated based on the combined loading process induced by the motions of wave frequency (WF) and low frequency (LF). Initial cracks are assumed to propagate from surfaces of chain links and stress intensity factors are calculated in terms of stress ranges determined by a finite element (FE) analysis. The results show that fatigue lives of mooring chain links are decreased significantly due to OPB effects. In addition, the increase of the number of pockets of chain wheel mitigates OPB effects on fatigue lives of mooring chain links laying on the chain wheel, and the increase of the track diameter would reduce OPB effects on fatigue lives of mooring chain links passing over the bending shoe as well. However, for chain links constraint provided by the chain hawse, the diameter of mooring chain hawse has no significant effect on fatigue lives of the mooring chain links subject to OPB if without the abrupt change of the contact conditions between chain links and chain hawse. For mooring links constraint provided by chain stoppers considering the effect of proof loading test, fatigue lives of mooring chain links would drop significantly with the increase of interlink angles and friction coefficient.     

Hysteretic damping model for laterally loaded piles

Fatigue assessment is a critical design aspect for many offshore structures. Soil-foundation interaction has a direct impact on the system dynamic response of these structures. While the stiffness of the soil-foundation interaction influences the system's natural frequency, the damping influences the amplification of the structural response to environmental excitations. This paper presents a simplified model for estimating the soil damping due to nonlinear soil response for pile foundations, which have wide applications in the offshore industry, such as for supporting jacket platforms, wind turbines and wellhead facilities. The proposed model is fundamentally linked to the damping response of the soil measured at element level therefore it offers design engineers an efficient and accurate way to estimate soil-pile interaction damping based on site-specific soil data. Approaches to include the suggested model for structural analysis are also proposed.