格拉管线被第三方损坏的抢修实践

某日 ,格拉管线正在输送汽油时 ,终端拉萨分输站的进站压力和流量突然同时大幅度下降 ,初步判定为管线发生了破裂跑油故障 ,经巡线查实 ,在距该站下行方向 30 0 0km处的管线被施工的挖掘机挖破而大量跑油 ,经两昼夜的紧急抢修恢复了正常输油     

管道3PE防腐层厚度指标的分析

在对管道3PE防腐层的行业标准SY／T4013—95进行修订过程中,根据实际生产应用需要,对防腐层厚度指标进行了重新研究。通过详细研究国外PE防腐层厚度确定依据,并调研分析国内3PE防腐管的实际应用情况,认为应该继续沿用依据德国DIN30670标准制定的3PE防腐层厚度指标;同时通过实际涂敷试验和检测分析,认为可以适当降低焊缝部位防腐层的厚度要求(不得低于管体防腐层厚度规定值的70％)。该研究结果作为新版技术标准SY／T0413—2002及有关的管道工程企业标准的内容,在近两年的实际应用中取得了良好的社会和经济效益。     

大口径双焊炬管道全位置自动焊机

概述了采用DSP(高速数字信号处理器 )和CPLD(复杂可编程逻辑器件 )为核心的全数字控制技术的双焊炬管道全位置自动焊机。介绍了双焊炬管道全位置自动焊机的机械结构、自动控制的技术特点及焊接工艺特点 ,分析比较了管道施工中各种根焊方法的特点 ,并对双焊炬管道全自动焊机的应用进行了展望     

高温蒸汽管道保温状况评价

利用热流密度法对大庆炼化公司几条蒸汽管线保温现状进行了现场测试，根据测试结果，通过经济效益的对比分析，阐明了保温结构改造的必要性。从分析结果可见，如果按照国标要求进行保温改造，每年可节约能源成本149．94万元，极大提高了企业的经济效益。     

交联聚合物驱体系地面系统防腐措施研究

河南油田下二门矿交联聚合物驱体系地面系统的腐蚀情况比较严重，通过一系列的挂片试验分析得知，导致腐蚀产生的主要原因为焊缝腐蚀及交联剂本身的酸性腐蚀。采取的防腐措施为在地面注入系统，对交联剂罐及DN50以上管线采用T09—17涂层进行内防腐；对DN50以下管线采用铝塑复合管或工程塑料(ABS)管等。     

线路截断阀气液联动执行机构引压管安装

根据西气东输工程投产以来线路截断阀的运行情况、存在问题以及其他管道工程气液联动执行机构的安装实践,对气液联动执行机构引压管根部阀的选型及安装、引压管安装等问题进行探讨,并对天然气长输管道工程线路截断阀气液联动执行机构安装提出建议.     

Predictive analyses of the integrity of corroded pipelines based on concepts of structural reliability and Bayesian inference

In this paper, structural reliability concepts are used in conjunction with limit state functions proposed in the Recommended Practice DNV-RP-F101 (2010) to evaluate the probability of failure of corroded pipelines during their lifetimes. The model takes into account the natural spread of material properties, geometric and operational parameters, and the uncertainties associated with the sizing of eventual corrosion defects. Bayesian reliability concepts are used to estimate the evolution of a pre-defined distribution of defects obtained, for instance, from an inspection campaign. By comparing the predicted probability of failure with the reliability acceptance criteria, the operator can schedule defect repairs and establish inspection intervals with more confidence. This proposed methodology can provide the basis to develop a risk based maintenance strategy of pipeline systems.     

Experimental and theoretical studies on lateral buckling of submarine pipelines

Global buckling of a submarine pipeline during high pressure/high temperature (HP/HT) operation results in a loss of pipeline stability that is similar to a bar in compression; this phenomenon constitutes one of the key factors affecting pipeline integrity and design. To intuitively study the buckling response, a test system was designed that can account for thermal loading and pipe-soil interactions, and this system was used to perform a series of small-scale model tests on the lateral buckling of submarine pipelines with different initial imperfections. Based on the hat-shaped buckling profiles of the test pipelines, a new buckling mode called "hat-shaped buckling" was proposed. In an attempt to study the conditions under which the pipeline exhibits this hat-shaped buckling mode, the changing law of the buckling mode was investigated through finite element analyses of pipelines with different parameters, including the length of the pipeline and the amplitude and wavelength of the initial imperfection. Subsequently, an analytical solution for calculating the buckling amplitude of a pipeline with a hat-shaped buckling profile was proposed. The theoretical solution was compared to the experimental data, which verified the feasibility of the model in calculating pipeline buckling deformation. The experimental data, the buckling mode based on these data and the corresponding analytical model discussed herein may provide a reference for future experimental studies of pipeline buckling.     

超大直径盾构穿越高危管线安全度判定方法及实测研究

文章推导了一种埋地管线安全程度判定方法的计算公式,分析了适用于超大直径盾构隧道穿越管线过程中的安全判定方法,并建立了管线应力状态与管线位置处的地表变形之间的联系。通过实测地表沉降数据,拟合管线挠曲线方程,再通过对挠曲线求微分得出管线曲率,进而求得管线的应力状态。并通过管线的实际应力状态与容许应力相比较,建立管线安全度评价指标。该安全度指标可以用于指导盾构隧道穿越管线施工中的参数控制。以上海某超大直径越江盾构隧道950~1 040环穿越高危管线的实测数据为依据,计算了盾构穿越管线过程中的管线安全度。研究表明,盾构穿越管线会造成隧道上方管线安全度的降低,受影响管线安全系数一般在5~15左右,但通过对盾构施工参数的控制,可以确保高危管线安全。     

野战输油管线的缺陷评定

野战输油管线的运行安全性直接关系到部队的训练和作战 ,分析了野战输油管线的主要失效模式 ,介绍了目前国外的几种焊接缺陷评定方法 ,并结合野战输油管线的工作特点探讨了管线的安全评定。