提高焊装线生产效率的研究应用

本文通过实例重点介绍了通过改进生产周期过长的机器人焊接工位,来提高生产节拍,为以后提高焊装线生产效率提供了一种参考方法.     

不同攻角时等高型陷落腔流激振荡特性研究

针对均匀流场中三维等高型陷落腔因分离流而产生的流激振荡问题开展了系列的实验研究。实验过程中分别考虑了来流攻角为0°和15°时、雷诺数变化范围(Re=2.06.105～1.16.106)时三维等高型陷落腔的流激振荡特性。实验中分别测量了三维腔体侧壁周向及垂向流体压力,在分析腔体内稳态压力和脉动压力的周向、垂向分布规律及腔口剪切层自持振荡特性的基础上,研究了攻角对流体压力分布和剪切层振荡频率特性的影响。实验结果表明:均匀流场中三维陷落腔内部压力分布复杂且当雷诺数大于某值时腔体内稳态压力全都呈现出负压,同时来流攻角的增加使腔口导边、随边和腔体内稳态压力明显地减小,顶流点处的稳态压力随相对高度增加先减小后增大。攻角的增加使剪切层振荡频率减小,但并未影响剪切层振频无量纲St数随流速的变化规律。     

船舶波浪载荷短期极值的经验公式

对散货船、油船、集装箱船的多艘实船进行了短期波浪载荷直接计算,分析了这三种船型的船舯垂向弯矩、L/4(L为船长)处垂向剪力、3L/4处垂向剪力的若干规律,以及集装箱船型的扭矩、船舯水平弯矩的若干规律.根据这些规律,总结出一套针对特定船型的短期波浪载荷极值的完整计算公式.     

加筋板整体屈曲临界应力计算与分析

利用解析法对加筋板稳定性进行了研究,忽略材料非线性的影响,利用理论方法求解四边简支加筋板的整体屈曲临界应力。对有一根加强筋的加筋板,定义板的挠曲函数,将其代入边界方程和协调方程,求解线性方程组的特征方程得到加筋板的临界应力。对有2根或多根加强筋的规则加筋板,利用能量法导出统一计算的公式得到临界应力。最后,利用有限元软件Abaqus和Nastran进行数值仿真,与理论解比较后得出本文计算方法是正确的,可以准确求解加筋板的稳定性问题。     

Residual stress measurement in an extra thick multi-pass weld using initial stress integrated inherent strain method

Residual stresses existing in a multi-pass butt joint with a thickness of 70 mm, using a flux-cored arc welding process, were measured by an inherent strain method (ISM). Since such a thick plate before welding contains a large amount of initial residual stresses (−300 to +100 MPa), the initial stresses were integrated with conventional ISM in order to determine the total residual stresses in a welded joint. Two methods named as initial stress integrated ISM and initial inherent strain integrated ISM were suggested for the consideration of the initial stress distributions through the thickness of base plates. The results show that there is a significant difference between the integrated ISM with initial stresses or initial inherent strain and the conventional ISM without initial stresses. The residual stresses measured by any of the initial stress integrated ISM and initial inherent strain integrated ISM agreed well with the neutron diffraction measurement. Thus, the proposed initial stress integrated ISM is a proper destructive measurement method in the case of thick weld joints.     

车身支架设计方法

现在每个整车生产企业的车型越来越多;在这样的环境中,每一个车型的综合竞争实力显得越来越重要;从质量,周期和成本的考虑,成本也越来越重要;而在一个整车开发过程中,白车身的零件数量大约有300多个零件,而小零件的数量大约占白车身总零件数量的一半;所以小零件的设计在整个车型设计中的重要性是不可忽视。     

客车顶置空调连接固定螺栓焊接工艺的研究与应用

文章针对客车顶置空调连接固定螺栓的使用机理进行分析,结合市场上出现的质量案例,从连接固定螺栓的原材料材质、焊接冶金原理、固定结构、连接方式等方面进行分解、优化,综合多项方案中,从实施最简单、成本最低廉、连接最可靠、解决问题最佳效果的途径选中取出,应用到批量的生产过程中,以解决客车生产企业顶置空调安装、使用过程中的重大问题,避免产品存在质量隐患,提高客车运行的可靠性。     

Exact and simplified estimations for elastic buckling pressures of structural pipe-in-pipe cross sections under external hydrostatic pressure

Structural pipe-in-pipe cross sections have significant potential for application in offshore oil and gas production systems because they combine thermal insulation performance with structural strength and self weight in an integrated way. Such cross sections comprise inner and outer thin-walled pipes with the annulus between them fully filled by a selectable filler material to impart an appropriate combination of properties. Structural pipe-in-pipe cross sections can exhibit several different collapse mechanisms, and the basis of the preferential occurrence of one over the others is of interest. This article presents an exact analysis for predicting the elastic buckling behaviours of a structural pipe-in-pipe cross section when subjected to external hydrostatic pressure. Simplified approximations are also investigated for elastic buckling pressure and mode when the outer pipe and its contact with the filler material is considered as a pipe on an elastic foundation. Results are presented to show the variation of elastic buckling pressure with the relative elastic modulus of the filler and pipe materials, the filler thickness, and the thicknesses of the inner and outer pipes. Case studies based on realistic application scenarios are used to show that the simplified approximations are sufficiently accurate for practical structural design purposes.     

横向风与列车风联合作用下车桥系统绕流分析

采用3维定常不可压缩雷诺平均N-S方程,结合RNGk-ε湍流模型,利用多重参考系法,对横向风作用下ICE高速列车在日本屋代南桥上运行的绕流进行分析。结果表明:列车风对流场的影响主要表现在对列车表面附近、桥面、挡风墙间的局部流场的影响;列车运行时对头部、尾部附近的空气有排挤、拖曳作用;列车尾部靠迎风侧有一个很强的旋涡;列车风对列车中部附近流场的影响很小,对列车的阻力、横向力、升力、摇头力矩影响较大;列车风的作用使整个列车产生一种向上提升和沿横风向摇头的作用,列车风对列车附近区域桥梁的气动力有明显影响。