汽车螺柱焊接质量监测系统应用研究与行业影响

汽车螺柱自动焊接 质量受影响的因素较多,如板材尺寸变化、表面清洁度、焊接参数、焊接轨迹等均可能造成螺柱焊接不良,因此存在螺柱焊接开焊、内部存在瑕疵的风险较大。2019年,根据大众康采恩质量标准,汽车螺柱焊接检验标准除三检件时可利用力矩检查外,其余零件只可用目视检查,不允许使用橡胶锤敲击螺柱。但目视检查无法对存在问题的螺柱准确进行检测,也因此提高了汽车螺柱的质量风险。本文以一汽-大众汽车有限公司长春生产焊装二车间实际项目使用经验,汽车螺柱焊接质量监测系统在汽车制造业使用的应用实例与分析研究,重点介绍汽车螺柱焊接质量监测系统基本构成、工作方案,尤其该系统对汽车制造行业产生的深远影响。     

轻型商用车集成式电子液压制动系统助力策略设计

伴随轻型商用车电动化的发展,用于轻型商用车的线控制动技术得到发展,针对线控制动技术中的集成式电子液压制动系统,提出一种基于模糊PI控制反应盘主副面位移差的制动助力方法.通过实车验证表明:实际反应盘主副面位移差能够快速跟随目标曲线,制动过程平顺,具有实用性.     

探析零部件用钢在汽车先进装备制造业中的应用

零部件用钢将成为汽车先进装备制造业发展的主流趋势,故而需扩大其应用空间.在此之上,本文简要分析了零部件用钢的标准,并通过推广高品质齿轮钢技术、开拓汽车零部件用钢市场、打造先进装备钢制造平台、精准分析汽车钢产业前景等要点,以此促进我国汽车先进装备制造业的可持续发展.     

HMES在集成式汽车线束总装设计应用

随着汽车技术的快速发展,汽车的舒适性、安全性、智能化程度不断提升,导致车载功能电器不断增多,为提高车载各功能电器的可靠性,连接各功能电器的汽车线束多采用集成式设计,将发动机线束、机舱线束、仪表线束、车身线束及其它功能线束集合设计成一条线束;直接导致集成式线束的导线数量、单根导线长度大幅增加,线束的可制造性大幅降低,装配过程控制也愈加困难。为解决集成式线束生产制造及过程控制的难点和问题,我公司在现有HMES系统的基础上,设计和开发了适合集成式大型汽车线束流水线装配管理模块。本文将以HMES装配模块的开发设计和应用方案,与各位共同探讨和交流。     

公共电动自行车系统运营模式设计模型

当前对传统公共自行车系统运营模式的研究主要是定性分析,各种方法标准不一,且研究结论与实际差别较大,不能直接用于资金、设施等要求更高的公共电动自行车系统的运营模式设计问题.因此,提出了一种定量设计模型,利用0-1混合整数规划模型对系统的经营主体进行筛选,再利用动态规划模型分配资源.利用算例进行模拟分析,结果表明:①与以资金多和收益好为优的常规的定性分析法相比,定量模型能更合理配置系统构成要素,降低政府的财政负担,分别为政府节省18.68%和23.09%的资金.②在公共电动自行车系统建设和运营过程中,宜采用政企合作模式.③相对于系统运营而言,系统建设期间对政府投入的资金反应更灵敏,因此政府有必要加大建设期的资金投入.     

Insights into vehicle trajectories at the handling limits: analysing open data from race car drivers

Race car drivers can offer insights into vehicle control during extreme manoeuvres; however, little data from race teams is publicly available for analysis. The Revs Program at Stanford has built a collection of vehicle dynamics data acquired from vintage race cars during live racing events with the intent of making this database publicly available for future analysis. This paper discusses the data acquisition, post-processing, and storage methods used to generate the database. An analysis of available data quantifies the repeatability of professional race car driver performance by examining the statistical dispersion of their driven paths. Certain map features, such as sections with high path curvature, consistently corresponded to local minima in path dispersion, quantifying the qualitative concept that drivers anchor their racing lines at specific locations around the track. A case study explores how two professional drivers employ distinct driving styles to achieve similar lap times, supporting the idea that driving at the limits allows a family of solutions in terms of paths and speed that can be adapted based on specific spatial, temporal, or other constraints and objectives.     

A receding horizon sliding control approach for electric powertrains with backlash and flexible half-shafts

Active control of electric powertrains is challenging, due to the fact that backlash and structural flexibility in transmission components can cause severe performance degradation or even instability of the control system. Furthermore, high impact forces in transmissions reduce driving comfort and possibly lead to damage of the mechanical elements in contact. In this paper, a nonlinear electric powertrain is modelled as a piecewise affine (PWA) system. The novel receding horizon sliding control (RHSC) idea is extended to constrained PWA systems and utilised to systematically address the active control problem for electric powertrains. Simulations are conducted in Matlab/Simulink in conjunction with the high fidelity Carsim software. RHSC shows superior jerk suppression and target wheel speed tracking performance as well as reduced computational cost over classical model predictive control (MPC). This indicates the newly proposed RHSC is an effective method to address the active control problem for electric powertrains.     

基于Isight和AMESim的液压减振器关键参数集成优化

在AMESim中搭建了某乘用车前悬架双筒充气式液压减振器的仿真模型。以 Isight 为平台集成AMESim,对减振器模型参数进行DOE分析,提取对减振器性能影响较大的参数,作为优化的设计变量。利用Isight中的Pointer智能求解器进行优化。结果表明,经过集成优化后的减振器阻尼力曲线与目标曲线吻合较好,符合工程实际的需要。与传统方法相比,该方法缩短了时间,提高了设计效率,可用于指导减振器阀系参数的设计与性能预测。     

基于绝对坐标的商用车排气管设计

针对常规设计方法容易引起的排气管漏气、排气管难以加工及整车排气系振动较大的问题,文章使用CAD、CATIA和EXCEL工具,提出利用绝对坐标对商用车排气管进行精确化设计的方法,使设计、计算和检验一体化,大大缩短设计和检验周期,已在生产实践中得到应用。     

汽车精密成型技术现状与发展趋势刍议

简述了汽车精密成型技术的内涵、特点及其在汽车制造中的地位，较深入地分析了目前国内外精密冲压、精密铸造、精密锻造和精密焊接技术等汽车精密成型技术的发展现状，并指出汽车精密成型未来发展的主要趋势。