浅谈顶盖横梁拼焊工艺优化及其模块化定位的工作方法

本文通过对产销量大的低配车型顶盖合拼的工艺优化,对前横梁、中横梁和后横梁的上件工艺方案及其定位夹具优化,开发新一代中横梁、后横梁的定位夹具,将中横梁、前横梁等零件的定位方法模块化,形成一种整体解决方案,具有较高的应用推广价值。     

Numerical analysis of vortex-induced vibration on a flexible cantilever riser for deep-sea mining system

The flexible cantilever riser, as a special form of the marine riser, can be encountered in a deep-sea mining system, where the bottom of the long vertical lifting pipeline is connected with the intermediate warehouse. The main objective of this paper is to investigate the effects of the bottom weight caused by the intermediate warehouse and the flow speed on the dynamic responses of the cantilever pipeline. A quasi-3D coupling algorithm based on the discrete vortex method and finite element method is employed to calculate the unsteady hydrodynamic forces and vortex-induced vibrations of this pipeline in the time domain, respectively. We first simulate the VIV of a long flexible riser with two fixed ends in a stepped flow to validate the feasibility of the present method. Then, systematic simulations of cross-flow VIV of the cantilever riser are carried out under a wide range of bottom weights and different current speeds. The number of the vibration mode shows the decreasing tendency with the increase of the bottom weight. In a certain range of the weight, the number of the dominant mode remains unchanged, while the vibration amplitude declines with increasing weight. An amplitude jump phenomenon can be observed when the transition of the dominant mode in two contiguous mode clusters occurs. Moreover, the higher-order modes are excited with the increase of the current speed.     

A finite element methodology for birdcaging analysis of flexible pipes with damaged outer layers

Flexible pipes are commonly exposed to damages on the outer layers due to abrasion with seafloor or improper installation and operation, which may render them vulnerable to birdcaging failures. This paper presents a finite element model for the residual axial compressive strength evaluation of a flexible pipe with local damage on the outer layers. The elastoplastic nonlinearity of tensile armour steel layers and hyperelasticity of polymeric outer sheath are taken into account. This model is verified against existing test data. Parametric studies are then performed by varying the damage size in either the pipe axial or circumferential directions. The flexible pipe axial resistance, deformations, as well as the tensile armour wires layers stress states near the damaged section under different damage and axial compression conditions are discussed. The case studies show that damage on the outer layer, especially the anti-birdcage tape layer, is highly detrimental to flexible pipe residual strength against axial compression. The present results and discussions are instructive in understanding the flexible pipe birdcaging mechanism.     

宽幅钢箱梁若干设计要点研究

随着经济建设的发展，桥梁宽度日益增加，宽幅钢箱梁被广泛的应用于各类工程实践，为探究此类结构的受力模式，以2×40 m跨径的宽幅钢箱梁为研究对象，建立三维数值分析模型。以典型工况为荷载条件，验证单梁法、梁格法及板壳单元法的设计精度，在此基础上，分析、归纳及总结了宽幅钢箱梁的受力特性，结合有限元分析成果及中外规范着重论述了宽幅钢箱梁横梁的受力模式及简化计算方法，提出了宽幅钢箱梁的设计建议，以期为类似结构的设计提供参考。