快速线路轨道刚度合理值的研究

轨道动态几何形位直接对行车安全、轮轨作用力、车辆振动产生影响.轨道动态几何形位的变化与众多因素相关.轨道刚度变化同时影响着轮轨动荷载和轨道动态几何形位的变化.将沪宁线轨检车实测动态不平顺输入动力仿真软件,分别计算不同垂向和横向刚度时的轮轨动轮载和钢轨的垂向、横向动位移,并改变车辆速度和输入不平顺的大小,分析轨道不平顺、轮轨动荷载和钢轨动位移之间的关系.利用正态分布的原则统计不同状态下动轮载和动位移的最大值,分析对比钢轨动态变形和轮轨动荷载随刚度和速度的变化趋势,提出了合理的轨道刚度取值范围,并分析了初始不平顺大小对轨道动态位移的影响.     

南京地铁列车车轮踏面非正常磨耗初析

研究了南京地铁列车车轮踏面非正常沟状磨耗的成因.对车轮、钢轨的外形、材质和硬度等进行了测试,分析了轮轨接触和制动磨损的影响,提出了沟状磨耗的原因.测试结果分析表明,该地铁车辆拖车轮踏面上的凹槽磨耗主要是由于在制动施加频度过高、轮轨接触又不均匀的内因作用下产生的.     

北美铁路降低轮轨接触应力新进展

介绍了北美铁路在降低轮轨接触应力和轮轨作用力方面的研究成果.     

非稳态载荷对二维轮轨纯滚动接触应力和变形的影响

为了揭示轮轨波状表面与非稳态载荷的内在联系,利用有限元法,建立了二维弹塑性轮轨纯滚动接触计算模型,分析法向接触载荷波动值对钢轨残余应力、应变和变形的影响。模型中材料本构采用考虑棘轮效应的Jiang-Sehitoglu模型,非稳态仅考虑法向接触载荷的简谐变化,用弹塑性无限半空间表面上重复移动赫兹法向压力分布模拟反复纯滚动接触过程。发现非稳态法向接触载荷作用下产生同样波长的波状接触表面;随滚动次数的增加,残余应力增大,但很快趋于稳定,而残余应变也增大,但增大速率衰减;载荷波动值越大,波谷和波峰处的纵向残余应力越大,波谷处的轴向残余应力、残余剪应变和表面纵向位移越大,而波峰处的轴向残余应力、残余剪应变和表面纵向位移越小,波深越大。     

基于柔性管线的Flex-Lay铺管船的发展

Flex-Lay铺管船是柔性管线铺设平台,通过分析全球Flex-Lay铺管船发展现状,Flex-Lay铺管船正向专业化和多功能化方向发展,为我国Flex-Lay铺管船发展提供借鉴。     

可移动单元技术在柔性桌式包边方法中的应用

传统桌式包边方法中一台包边机只能生产一种门,不存在柔性功能,考虑当下柔性制造需求,并结合可移动单元技术,提出了多种可灵活应对不同工艺需求的柔性桌式包边方法,并在占地、成本、节拍方面进行了对比.同时根据某公司现场情况对柔性桌式包边方法进行了应用和验证,得出适合公司实际需求的包边工艺.     

Structural response of a flexible pipe with damaged tensile armor wires under pure tension

This article studies the structural response of a 6.0” flexible pipe under pure tension considering intact and damaged conditions. In the damaged condition, several wires of the tensile armor layers are assumed to be broken. A three-dimensional nonlinear finite element (FE) model devoted to analyze the local mechanical response of flexible pipes is employed in this study. This model is capable of representing each tensile armor wire and, therefore, localized defects, including total rupture, may be adequately represented. Results from experimental tests validate the FE predictions and indicate a reduction in the axial stiffness of the pipe, a non-uniform redistribution of forces among the remaining intact wires of the damaged tensile armor layers and high stress concentrations in the wires near the broken ones. Moreover, the FE model indicates that significant normal bending stresses may arise in the pressure armor and inner carcass due to an uneven pressure distribution on these layers. Finally, the results obtained are employed to estimate the pull out capacity of the studied flexible pipe.     

汽车车身柔性装焊生产线探讨

阐述了建立汽车车身柔性生产线的必要性，指出了车身装焊生产线是汽车车身柔性生产的关键，从工艺设备、工装夹具、机械化输送及自动控制几个方面控制实现柔性汽车装焊生产线的措施。分析了柔性装焊生产线－车身生产发展的趋势，论证了计算机是实现柔性自动控制的核心。     

The impact of structural flexibilities of wheelsets and rails on the hunting behaviour of a railway vehicle

The hunting motion of a passenger coach is investigated using a multibody system in which the wheelsets and the rails can be modelled as flexible bodies. By comparing the results for different model variants, in which the structural flexibilities of the wheelsets and of the rails are either taken into account or neglected, the impact of the flexibilities is analysed. It turns out that the flexibilities of both the wheelsets and the rails have a significant impact on the hunting behaviour by increasing the lateral motions of the wheelsets and lowering the critical speed. In order to investigate the impact of the flexibilities under different operating conditions, the calculations are carried out for track geometries using different rail profiles (60E1, 60E2) and different rail cants (1:40, 1:20) and for different values for the friction coefficient (0.25…0.4) at the wheel–rail contact. The results show that the influence of the flexibilities is the strongest for high lateral forces, which occur e.g. for contact geometries leading to high hunting frequencies and for high values of the friction coefficient. The results also show in some cases a strong impact of the flexibilities on the position of the wheel–rail contact on the running surface of the rail, which is of particular interest with respect to wear simulation.     

Method for obtaining the wheel–rail contact location and its application to the normal problem calculation through ‘CONTACT’

This work presents a robust methodology for calculating inter-penetration areas between railway wheel and rail surfaces, the profiles of which are defined by a series of points. The method allows general three-dimensional displacements of the wheelset to be considered, and its characteristics make it especially suitable for dynamic simulations where the wheel–rail contact is assumed to be flexible. The technique is based on the discretisation of the geometries of the surfaces in contact, considering the wheel as a set of truncated cones and the rail as points. By means of this approach, it is possible to reduce the problem to the calculation of the intersections between cones and lines, the solution for which has a closed-form expression. The method has been used in conjunction with the CONTACT algorithm in order to solve the static normal contact problem when the lateral displacement of the wheelset, its yaw angle and the vertical force applied in the wheelset centroid are prescribed. The results consist of smooth functions when the dependent coordinates are represented as a function of the independent ones, lacking the jump discontinuities that are present when a rigid contact model is adopted. Example results are shown and assessed for the normal contact problem for different lateral and yaw positions of the wheelset on the track.