内燃机黑色金属零件磨损状态判别研究

以对内燃机运行状态具有重要影响的黑色金属零件磨损为研究对象,对其磨损状态进行判别研究。运用欧氏距离分类法区分黑色金属零件磨损"正常"、"异常"2类状态,对该方法表现出的分类准确率不高的问题,运用支持向量机方法进行了解决,实例表明,支持向量机方法在内燃机运行状态监测中更为准确可靠,分类正确率可达100%。     

电控高压泵凸轮机构从动部异常磨损分析及试验研究

针对高压、高转速工况下高压泵滚轮工作表面出现异常磨损的现象,利用ANSYS软件对不同偏心轮转角下的偏心轮与滚轮进行了三维弹塑性摩擦接触有限元分析,在此基础上提出了解决方案。试验结果表明方案可行。这对提高高压泵的工作可靠性具有重要的意义。为同类问题的解决提供了一条有效途径。     

考虑车轮谐波磨耗的动车组车轴疲劳寿命

以CRH380BL型高速动车组为研究对象,基于车轮谐波磨耗的实测结果,建立刚性轮轨、刚性轮柔性轨、柔性轮刚性轨以及柔性轮轨4种不同轮轨关系下的车辆-轨道耦合动力学模型,通过对比分析4种模型的轮轨振动特性,得到最能反映真实情况的轮轨耦合动力学模型;基于车轴受力分析,采用有限元软件ANSYS进行车轴静强度计算;采用多体动力学软件计算考虑车轮谐波磨耗的车轴载荷时间历程;根据疲劳累积损伤理论,采用FE-SAFE软件分析考虑车轮谐波磨耗的车轴疲劳寿命。结果表明:柔性轮轨关系更能反映轮轨的真实接触状态;车轴轮座内侧圆弧过渡处的应力最大,为114.4 MPa;考虑车轮谐波磨耗的车轴疲劳寿命约为19.2 a;车轮谐波磨耗导致轮轨振动加剧,对车轴疲劳寿命产生明显不利的影响。     

Non-exhaust particle emissions under various driving conditions: Implications for sustainable mobility

Non-exhaust particle (NEP) emissions from road traffic contribute significantly to Particulate Matter (PM) pollution in urban areas. The primary objective herein is to develop the knowledge required to move toward more sustainable mobility. NEP emissions are studied by means of complementary experiments on chassis dynamometers, on test tracks and at the roadside. Laboratory tests demonstrate that brake wear particles (BWP) emissions can change with braking force and frequency. A brake pad temperature threshold exists, above which the rate of ultrafine particle emissions is quite high. Below this threshold, the BWP emissions are dominant in the accumulation and coarse modes. Test track measurements have demonstrated that tire-road contact particle (TRCP) emissions considerably modify the atmospheric PM background especially for the supermicron fraction. Their number size distribution highlighted an ultrafine and accumulation modes centered at about 40 nm and 200 nm, respectively. The TRCP level increases with vehicle speed and during the acceleration and deceleration phases. Roadside measurements in the urban environment confirm the presence of NEP in significant proportions, in both the accumulation and coarse modes. The chemical composition of NEP differs depending on the size mode: BWP mainly stem from the degradation of brake pad lining materials, while TRCP are a mixture of tire tread wear and re-suspended dust. The presence of Fe-rich particles nevertheless serves as a good indicator of the NEP contribution to PM at the roadside. Lastly, in considering the parameters influencing NEP emissions, a series of recommendations are offered in order to achieve a more sustainable mobility.     

基于单片机的刹车片温控及变薄报警系统设计

设计一种基于单片机的刹车片温控及变薄报警装置。采用K型热电偶监测刹车片温度,并将检测到的温度信息通过变换器MAX6675传给AT89C51单片机,当单片机检测到刹车片温度高于400℃时,控制刹车片冷却模块对刹车片进行冷却；当刹车片温度低于250℃时,冷却模块停止工作。当置于刹车片摩擦材料内的钨丝被磨断时,单片机控制报警单元报警。     

An inverse railway wagon model and its applications

An inverse wagon model was developed to estimate wheel–rail contact forces using only measurements of wagon body responses as inputs. The purpose of this work was to provide mathematical modelling to embed in low-cost devices that can be mounted on each freight wagon in a large wagon fleet. To minimize cost, complication, and the maintenance inconvenience of these devices, the constraint is imposed that transducers and connections are limited to locations on the wagon body. Inputs to the inverse model developed include only vertical and lateral translational accelerations and angular accelerations of roll, pitch, and yaw of the wagon body. The model combines the integration and partial modal matrix (PMM) techniques together to form an IPMM method. Besides wheel–rail contact forces some motion quantities such as the lateral and yaw displacements of wheelset are also predicted. Results from the inverse model were compared with data from full scale laboratory suspension tests for vertical suspension excitations. The inverse model was also compared with results from simulations completed in VAMPIRE^® for more complicated track input profiles. The model results and the applications of the model are discussed.     

车轮外倾角与前束值的设计匹配

车轮外倾角与车轮前束值是车轮定位中的两个重要参数,车轮前束是为了抵消车轮外倾产生的侧滑不利影响,因此前束值要与车轮的外倾角有合理的匹配。综合考虑车辆的结构参数和轮胎特性,基于车轮的侧滑机理,推导出车轮外倾角与前束值的合理匹配关系模型,用试验结果验证了模型的正确性,为在车辆的设计开发过程中,合理的确定车轮的外倾角与前束值提供理论参考。     

Establishment of Model for Tire Steady State Cornering Properties using Experimental Modal Parameters

Modeling of tire cornering properties using experimental modal parameters is studied. With tire lateral experimental modal parameters, the distribution of side force and lateral deformation under total adhesive and sliding conditions are obtained. Side force, self-aligning, cornering stiffness and relaxation length under different loads and friction coefficients are also calculated. The calculated results are in correspondence to experimental results in the references qualitatively. The non-dimensional side force obtained from the calculated results is compared with the Fiala model, its modified expression by experiments and also the widely used empirical Magic Formula model. The calculated results tally well with the fitted results obtained using Magic Formula model. It can be seen that the tire steady state cornering model using experimental modal parameters proposed in this paper is better for an in-depth study of tire natural characteristics, and the labored experimental work can be avoided.     

An investigation into the mechanism of the polygonal wear of metro train wheels and its effect on the dynamic behaviour of a wheel/rail system

This paper presents a detailed investigation conducted into the mechanism of the polygonal wear of metro train wheels through extensive experiments conducted at the sites. The purpose of the experimental investigation is to determine from where the resonant frequency that causes the polygonal wear of the metro train wheels originates. The experiments include the model tests of a vehicle and its parts and the tracks, the dynamic behaviour test of the vehicle in operation and the observation test of the polygonal wear development of the wheels. The tracks tested include the viaducts and the tunnel tracks. The structure model tests show that the average passing frequency of a polygonal wheel is approximately close to the first bending resonant frequency of the wheelset that is found by the wheelset model test and verified by the finite element analysis of the wheelset. Also, the dynamic behaviour test of the vehicle in operation indicates the main frequencies of the vertical acceleration vibration of the axle boxes, which are dominant in the vertical acceleration vibration of the axle boxes and close to the passing frequency of a polygonal wheel, which shows that the first bending resonant frequency of the wheelset is very exciting in the wheelset operation. The observation test of the polygonal wear development of the wheels indicates an increase in the rate of the polygonal wear of the wheels after their re-profiling. This paper also describes the dynamic models used for the metro vehicle coupled with the ballasted track and the slab track to analyse the effect of the polygonal wear of the wheels on the wheel/rail normal forces.     

Development and validation of a wear model for the analysis of the wheel profile evolution in railway vehicles

The numerical wheel wear prediction in railway applications is of great importance for different aspects, such as the safety against vehicle instability and derailment, the planning of wheelset maintenance interventions and the design of an optimal wheel profile from the wear point of view. For these reasons, this paper presents a complete model aimed at the evaluation of the wheel wear and the wheel profile evolution by means of dynamic simulations, organised in two parts which interact with each other mutually: a vehicle's dynamic model and a model for the wear estimation. The first is a 3D multibody model of a railway vehicle implemented in SIMPACK?, a commercial software for the analysis of mechanical systems, where the wheel–rail interaction is entrusted to a C/C++user routine external to SIMPACK, in which the global contact model is implemented. In this regard, the research on the contact points between the wheel and the rail is based on an innovative algorithm developed by the authors in previous works, while normal and tangential forces in the contact patches are calculated according to Hertz's theory and Kalker's global theory, respectively. Due to the numerical efficiency of the global contact model, the multibody vehicle and the contact model interact directly online during the dynamic simulations.

The second is the wear model, written in the MATLAB® environment, mainly based on an experimental relationship between the frictional power developed at the wheel–rail interface and the amount of material removed by wear. Starting from a few outputs of the multibody simulations (position of contact points, contact forces and rigid creepages), it evaluates the local variables, such as the contact pressures and local creepages, using a local contact model (Kalker's FASTSIM algorithm). These data are then passed to another subsystem which evaluates, by means of the considered experimental relationship, both the material to be removed and its distribution along the wheel profile, obtaining the correspondent worn wheel geometry.

The wheel wear evolution is reproduced by dividing the overall chosen mileage to be simulated in discrete spatial steps: at each step, the dynamic simulations are performed by means of the 3D multibody model keeping the wheel profile constant, while the wheel geometry is updated through the wear model only at the end of the discrete step. Thus, the two parts of the whole model work alternately until the completion of the whole established mileage. Clearly, the choice of an appropriate step length is one of the most important aspects of the procedure and it directly affects the result accuracy and the required computational time to complete the analysis.

The whole model has been validated using experimental data relative to tests performed with the ALn 501 ‘Minuetto’ vehicle in service on the Aosta–Pre Saint Didier track; this work has been carried out thanks to a collaboration with Trenitalia S.p.A and Rete Ferroviaria Italiana, which have provided the necessary technical data and experimental results.