双折线式卷筒多层卷绕中钢丝绳磨损损伤分析

针对多层卷绕中钢丝绳磨损严重的问题,对双折线式卷筒各区域钢丝绳卷绕过程中的受力情况和磨损损伤情况进行了详细的分析.分析结果认为,在双折线式多层卷绕过程中,钢丝绳的受力情况及绳圈间相互摩擦运动引起的磨损与钢丝绳在卷筒上的卷绕位置密切相关,磨损最严重的绳段位于卷筒每层最后一圈被后续换层爬升绳段所挤压的折线绳段区域.     

接触网补偿装置存在问题的分析及解决办法

随着近年来铁路高速的发展,接触网大滑轮补偿器在新建和既有线广泛应用,针对其在运营过程中存在的问题,分析了产生缺陷的原因,并提出了改进建议。     

直线电机地铁车辆如何降低制动磨耗

由于直线电机车辆的固有特性及某轨道交通线路的运营特点,实施电制动时,导致空气制动被迫频繁补充,造成制动磨耗件消耗较快。介绍了改造前、后制动闸片、制动盘及制动施加情况,并进行了经济分析。通过改善空气制动施加逻辑及更换新型号的闸片,制动磨耗量明显降低,可大幅降低运营成本。     

INVESTIGATION ON FRACTAL CHARACTERISTICS OF WORN SURFACES OF POLYMER TAPES BY SAND DUST PARTICLES

Objective To characterize the abrasive wear of polymer tapes in ATM （Auto Teller Machine） servicing in sand dust environment. Aethods The abrasive wear experiment of polymer tapes, PEN （polyethylene-2, 6-naphthalenedicarboxylate） and PI （polyimide）, by sand dust particles is performed in ATM tribosystem. The fractal characteristics of the worn surface of polymer tapes and the corresponding wear mechanisms are examined. ReSults As main results, the worn surfaces of polymer tapes show bi-fractal characteristics, and PI tape shows higher fractal dimensions and finer wear profiles than PEN tape. Wear mechanism examination shows macro and micro ploughing and cutting grooves and micro fracture characters, which gives reasonable explanation of bi-fractal character of worn polymer tapes. Conclusion Worn polymer tape shows fractal character and bi-fractal can be used in accurately characterizing the abrasive wear of polymer tapes of ATM in sand dust environment.     

机车轮对轮缘偏磨分析研究

针对SS7A、SS7C机车在运用中出现轮缘偏磨较为严重,使其使用寿命大大降低这一技术难题,运用VPD技术CAE对SS7A机车进行了轮缘偏磨多因素分析研究,通过分析找出了影响因素关键所在,继之根据影响因素的大小,制定了实施措施.通过应用考核验证了方案的可行性,为解决轮缘偏磨提供了依据.     

车轮踏面剥离试验研究

剥离是车轮踏面失效的主要类型。车轮剥离一般分为2种类型,一类是由滚动接触疲劳应力作用引起的剥离;另一类是由热作用和机械作用引起的剥离,主要有制动剥离和擦伤剥离。2种类型的车轮剥离实际上都与轮轨表面摩擦力直接相关。本文主要通过模拟试验研究轮轨摩擦力对车轮剥离的影响。     

水翼船翼柱自位球面轴承复合动载磨损试验研究

通过水翼船翼柱自位球面轴承外座圈和止推套环衬垫的复合动载磨损试验，证明青铜在复杂工况下具有良好的耐磨性，可用作轴承外座圈与衬垫的制造材料。     

车辆—轨道系统高中低频动力学模型的理论特征及其应用范围的研究

针对铁路在提速和高速发展中碰到的车辆—轨道系统的结构磨损加剧、关键部件疲劳破坏和噪声等问题,提出必须进行车辆—轨道系统高中低频范围的动力学模型研究。根据激扰的差异及其波长范围,针对车辆—轨道系统动力学在低频、中频和高频3个范围内存在问题的性质,建立符合研究要求的车辆模型、轨道模型和轮轨接触模型,并采用合理的数学方法求解。认为以车辆—轨道系统的频率特征为基础,进行完整的车辆—轨道系统动力学研究,可以有效研究车辆—轨道系统的短时动力学和长期行为之间的关系。     

A robust non-Hertzian contact method for wheel–rail normal contact analysis

A modified Kik–Piotrowski (MKP) model is proposed in this paper for an accurate and robust calculation of wheel–rail normal contact problem. The presented method is able to consider the relationship between the elastic deformation of a line and the normal pressure distribution within the contact patch. A novel shape correction method is put forward to correctly describe the elastic deformation of the contact patch. Taking the results estimated by Kalker’s variational method and Kik–Piotrowski method as references, the proposed method is validated by three contact cases, including the assumed standardised non-Hertzian contact and the two-point contact, as well as the contact behaviours based on three actual wheel–rail profiles. The simulation results indicate that, compared with Kik–Piotrowski method, the proposed MKP method achieves better agreement with Kalker’s variational method. Moreover, the MKP method can avoid the abrupt change of wheel–rail normal force due to the sudden transfer of the contact point, which contributes to a better computational stability.     

Field measurements of the evolution of wheel wear and vehicle dynamics for high-speed trains

This investigation demonstrates the wheel wear evolution and related vehicle dynamics of high-speed trains with an operating distance (OD) of around two million kilometres. A long-term experimental test lasting two years was conducted to record the wheel profiles and structural vibrations of various trainsets. The wheel wear, namely the profile shape, worn distribution and wheelset conicity, is investigated for several continuous reprofiling cycles. Typical results are illustrated for the stability analysis, and the ride quality is examined with increasing OD. In addition, the vibration transition characteristics between suspensions are investigated in both the time and frequency domains. The experiments show that the dominant wear concentrates on the nominal rolling radius, and the wear rate increases with OD because of the surface softening resulting from the loss of wheel material. The vibration of structural components is aggravated by the increase of the equivalent conicity of the wheelset, which rises approximately linearly with the wheel wear and OD. High-frequency vibrations arise in the bogie and car body related to the track arrangement and wheel out-of-roundness, causing the ride comfort to worsen significantly. Additionally, the system vibration characteristics are strongly dependent on the atmospheric temperature. Summaries and conclusions are obtained regarding the wheel wear and related vehicle dynamics of high-speed trains over long operating times and distances.