货车车轮残余应力的产生与分布研究

受研究方法和测试手段的限制,货车车轮在生产过程中产生的残余应力状态与分布很难测试,仅能按照有关标准进行残余应力趋势测定。本文采用数值模拟和实测法相结合的手段,研究了车轮在热处理全过程中的温度场、组织场、应力场的变化和分布以及车轮出厂前的残余应力分布状态,分析了车轮残余应力产生的原因,并研究了不同生产工艺参数对残余应力的影响。     

北京地铁车辆检修装备的制造

文章通过对非标装备制造的回顾,介绍了北京地铁一号线DKZ4及SFM型电动列车检修工装的设计、制造技术。     

提高涡轮增压器运用可靠性的机务段管理技术措施

根据铁路提速和重载导致机车牵引定数提高后增压器故障破损的现实,结合目前轮乘体制改革的实际,从减少机车机故和机破的角度,总结了提高涡轮增压器运用可靠性的段管技术措施。     

船用燃气轮机涡轮轮盘拉削工艺研究

分析船用燃气轮机涡轮盘榫槽拉削工艺中的拉床选定、轮槽拉的确定、拉夹具的维修等技术要点,实现涡轮轮盘榫槽的合理拉削加工,探讨解决涡轮轮盘榫槽加工的各种难题。     

加强既有线牵引供电调度应急指挥能力的探讨

铁路第六次大提速后,高速动车组大量开行,传统的牵引供电事故指挥方式已不能满足当前发展的需要.本文针对牵引供电系统的管理现状,就既有线提速改造后如何增强电气化区段应急指挥能力进行了探讨.     

修理船舶底舱涂装

文章根据修理船舶底舱涂装方面的特点,提出在除油、除锈、涂装施工及质量控制方面应注意的问题,通过对各个环节进行分析提出了解决措施建议,从而总结出一套合理的修理船舶底舱涂装方法。     

Mist-jetting Electrical Discharge Dressing Technology for Superabrasive Grinding Wheels

The technology of superabrasive grinding has been developed in order to achieve high-quality finish in extremely hard and brittle materials.Thereafter, truing and dressing technology on super abrasive grinding wheel is one of the most important subjects on precise machining field at present.In this paper, mist-jetting electrical discharge technology was applied to dressing metal-bonded superabrasive wheels.And a systematical study on the mechanism of selective removal of the bond was proposed.Experiments on dressing bronze bonded diamond grind wheels were carried out on a die-sinking electrical discharge machine.The diamond wheel topographies before and after electrical discharge dressing were observed by VH-800 3D digital microscope.The wheel profiles before and after dressing were observed.The results of electrical discharge dressing under different electrical parameters were compared.Experimental results indicate that the favorable surface topography can be obtained under suitable processing parameters and mist-jetting electrical discharge dressing(MEDD) is feasible for metal-bonded diamond grinding wheel.     

镁铝合金车轮胶栓复合连接稳健性优化设计

提出了车轮胶栓复合连接的多目标确定性与稳健性优化设计方法。首先,建立镁铝合金组装式车轮螺栓连接有限元模型,对其进行弯曲疲劳寿命仿真,对比疲劳试验结果,验证了车轮仿真模型的准确性。随后,建立结构胶弹塑性本构模型,通过试验得到其应力应变曲线和剪切强度。最后,选取胶层厚度与种类、螺栓预紧力和螺栓孔直径为设计变量,建立车轮栓胶复合连接参数化仿真模型,以车轮连接螺栓疲劳寿命、结构胶最大拉伸和最大剪切应力为优化目标,借助ISIGHT优化平台,分别采用第二代非劣排序遗传算法(NSGA-Ⅱ)和微存档遗传算法(AMGA)对车轮胶栓连接结构进行了多目标确定性和6σ稳健性优化设计。稳健性优化后车轮连接的可靠性得到进一步提升。     

货车车轮设计

阐述了对车轮设计的改进,能对车轮的可靠性和使用寿命产生重要的影响。     

Rail vehicle wheel wear prediction: a comparison between analytical and experimental approaches

There are a number of theoretical and practical techniques to compute rail vehicle wheel wear. For instance, the Archard equation is a well-known tool to determine the worn volume in sliding contact, as a function of normal load, sliding distance and the surface hardness. Of course, the wear coefficient (called K) used in this equation to differentiate the wear models implicitly comprises the conditions that govern the contact surface. Two situations can be taken into account when considering a sliding contact in a rail vehicle wheels, particularly along a curved track: (i) when the radial force prevails the lateral tangential force, which is mainly the frictional force but before flanging and (ii) during flange contact. Also, the Archard equation is employed within the tread and flange regions separately, both the regions being of interest in this paper. A number of approaches are then used to find the distance slid. The authors compare the field test results and the outcome of the analytical approaches. When the wheel wear results acquired from the two test bogies on Iranian Railways, all technical (rigid frame bogies with new assemblies and components) and operational items were identical, except for changing the bogie orientation in the second test trial for a short period. Good agreement was found between the analytical and practical investigations.