Tangential force variation due to the bogie direction reversal procedure

A range of tangential forces is generated within the contact patch when a wheelset moves on the rail. These forces are intensified when incorporating curved tracks and motored axle rail vehicles [Arrus, P., de Pater, A.D. and Meyers, P., 2002, The stationary motion of a one-axle vehicle along a circular curve with real rail and wheel profiles. Vehicle System Dynamics, 37(1), 29-58]. The wheelset is subject to flange contact if an unbalanced force remains in a curve towards the high rail gauge face. The resultant force in the transverse direction includes the lateral force, the radial force, and the creep forces in addition to the effect of the frequent wheelset displacement due to the kinematic oscillation [Iwnicki, S., 2003, Simulation of wheel-rail contact forces. Fatigue Fracture Engineering Material Structure, 26, 887-900]. This article has focused on a potential variation in some of the forces cited when the wheelset is subject to backward and forward movements. A severe wear rate observed within the wheel flange region in Iranian Railways was investigated by operating a test bogie on a curvaceous track. An obvious improvement in the wear rate and wear pattern of the wheels was attained when the second test bogie encountered a bogie direction reversal procedure. This enhancement is considered in this article from the force analysis standpoint.     

重载车轮对机械性能要求的研究

介绍了大秦线车轮的服役表现,探讨了重载运输条件下车辆轴重增加对车轮钢种特性的要求。根据重载运输条件,提出了我国重载车轮的研发思路,并据此进行了试验钢的开发,完成了实验室和工业性试制。检验分析结果表明,试验钢的性能指标基本上达到了预计目标,开发符合设计思路。     

满油的油舱、油柜如何换新空气管

满油的油舱空气管换新，正常修理需经清舱、测爆等工序后方可进行，用此种加水封、加水焊接的方法省时、省工、省力，值得推广。     

我国高速铁路轮轨系统尚应深入研究的几个技术问题

高速铁路轮轨系统技术是确保列车高速行驶安全的关键。轮轨系统技术条件的影响因素 ;最高行车速度、运输组织、机车车辆和线路结构等重大问题应深入研究。本文结合日、德等国高速铁路情况 ,提出设计运营工作中存在的问题 ,可供立题研究。     

踏面测量时测头半径误差补偿方法的研究

探讨了铁路领域中踏面接触式测量中的测头半径误差补偿问题,也即求由离散数据构成曲线的等距曲线问题.在分析研究曲线等距偏移的基础上,选取B样条曲线逼近和三点共圆的曲线偏移方法,通过Matlab编程实现并检验了该两种方法.证实三点共圆法程序简单、算法稳定、准确度高且易于实现,能够很好地提高踏面测量的精度.建议采用三点共圆法作...     

A novel method to model wheel–rail normal contact in vehicle dynamics simulation

An approximate analytical method is proposed for calculating the contact patch and pressure distribution in the wheel–rail interface. The deformation of the surfaces in contact is approximated using the separation between them. This makes it possible to estimate the contact patch analytically. The contact pressure distribution in the rolling direction is assumed to be elliptic with its maximum calculated by applying Hertz' solution locally. The results are identical to Hertz's for elliptic cases. In non-elliptic cases good agreement is achieved in comparison to the more accurate but computationally expensive Kalker's variational method (CONTACT code). Compared to simplified non-elliptic contact methods based on virtual penetration, the calculated contact patch and pressure distribution are markedly improved. The computational cost of the proposed method is significantly lower than the more detailed methods, making it worthwhile to be applied to rolling contact in rail vehicle dynamics simulation. Such fast and accurate estimation of contact patch and pressure paves the way for on-line modelling of damage phenomena in dynamics simulation packages.     

A numerical study of the derailment caused by collision of a rail vehicle using a virtual testing model

This study investigated the wheel-lift and roll-over derailment mechanisms caused by train collisions using a precise virtual testing model (VTM) of a Korean high-speed train. The VTM was a complex, nonlinear finite element model composed of the shell, beam, solid, spring, and surface contact elements for the car body, bogies, suspensions, and wheel–rail interfaces. The VTM was validated by checking the errors in the total energy and the dynamic responses of the spring elements. To achieve a quick, dynamic relaxation of the dead weight of the VTM before the collision analysis, the artificial damping method and the artificial force method were introduced and numerically evaluated. The surface-to-surface contact model from commercial software, Ls-Dyna, was applied to the VTM in order to simulate the derailment mechanisms caused by collision accidents. The numerical analyses of the VTM colliding with a large deformable obstacle or a rigid wall revealed for the first time that a mixed slip/roll-over-type derailment mechanism generally occurs. Furthermore, the simulation results were consistent with the results from a simplified theoretical derailment model of a wheel set.     

Creep force modelling for rail traction vehicles based on the Fastsim algorithm

The evaluation of creep forces is a complex task and their calculation is a time-consuming process for multibody simulation (MBS). A methodology of creep forces modelling at large traction creepages has been proposed by Polach [Creep forces in simulations of traction vehicles running on adhesion limit. Wear. 2005;258:992–1000; Influence of locomotive tractive effort on the forces between wheel and rail. Veh Syst Dyn. 2001(Suppl);35:7–22] adapting his previously published algorithm [Polach O. A fast wheel–rail forces calculation computer code. Veh Syst Dyn. 1999(Suppl);33:728–739]. The most common method for creep force modelling used by software packages for MBS of running dynamics is the Fastsim algorithm by Kalker [A fast algorithm for the simplified theory of rolling contact. Veh Syst Dyn. 1982;11:1–13]. However, the Fastsim code has some limitations which do not allow modelling the creep force – creep characteristic in agreement with measurements for locomotives and other high-power traction vehicles, mainly for large traction creep at low-adhesion conditions. This paper describes a newly developed methodology based on a variable contact flexibility increasing with the ratio of the slip area to the area of adhesion. This variable contact flexibility is introduced in a modification of Kalker's code Fastsim by replacing the constant Kalker's reduction factor, widely used in MBS, by a variable reduction factor together with a slip-velocity-dependent friction coefficient decreasing with increasing global creepage. The proposed methodology is presented in this work and compared with measurements for different locomotives. The modification allows use of the well recognised Fastsim code for simulation of creep forces at large creepages in agreement with measurements without modifying the proven modelling methodology at small creepages.     

Methodology and verification of calculations for contact stresses in a wheel–rail system

The distribution of contact stresses in the wheel–rail system is a decisive factor for the wear of elements and the safety of rail transport. Analytical calculations of stresses based on the Hertz theory can only be applied to elastic deformation of materials. High dynamic loads leading to plastic deformation (not considered in the Hertz theory) are a predominant cause of problems in the contact vicinity. These problems can be successfully resolved by applying the finite-elements method. Two- and three-dimensional test models were generated to estimate an error in numerical calculations in the MSC.MARC program. We compared the results of numerical calculations with analytical calculations. Based on the obtained results we defined the effect of parameters describing the finite-elements mesh on the calculation error for contact stresses, and adjusted mesh parameters appropriately to achieve as low as possible error in numerical calculations. We also defined the effect of material characteristics on the value of contact stresses on the wheel–rail interface.