模拟计算法在重型车辆燃油经济性标准中的应用研究

随着节能减排压力的日益严重,世界各国均开始制定重型车辆的燃油经济性标准。在对重型车燃油经济性的测量方面,模拟计算法由于操作简单、可重复性好、成本低的优点越来越受到行业的重视,在日本、中国和美国的标准中都得到了应用。本文在分析模拟计算法测量车辆燃油经济性的原理基础上,对比研究了日本、中国和美国标准中模拟计算法的应用情况,分析了各国在模拟计算法关键环节上策略的异同。     

长大货物车适应THDS轴温探测技术的研究

针对不适应THDS轴温探测系统的长大货物车,分析论证了现车轴箱改进方案适应THDS轴温探测的不足,并提出了轴箱优化方案。经计算、试验和装车验证表明,新轴箱可行、有效、安全,满足THDS轴温探测要求,保证了长大货物车运输安全。     

25t轴重荷载作用下隧底脱空区域受力特性分析

为了研究在役铁路隧道在通车之后隧底脱空病害的问题,采用有限元理论,建立隧道脱空区域在围岩压力与25 t轴重列车动载作用下的数值计算模型,主要研究80 cm与40 cm脱空宽度分别距隧道中心线0,80 cm与160 cm时脱空区域的受力特性。结果表明:在围岩压力下,脱空区域中线上壁和外侧顶角混凝土中产生拉应力及内侧顶角中产生压应力,其中压应力对脱空的宽度更为敏感;同时施加列车动载作用时,脱空区域上壁出现了竖向动应力与横向拉应力,得到了脱空区域力学指标的最大响应值及其出现的具体位置,宽度的增加对脱空区上壁横向拉应力更为显著,上壁横向拉应力增幅超过200%,竖向动应力增幅达50%。因此,隧底脱空区周围应力分布复杂,拉应力与压应力在脱空区域同时存在,应力突变严重,对脱空现象应及时组织处理。     

爆炸硬化高锰钢组合辙叉水平裂纹伤损分析

爆炸硬化高锰钢组合辙叉是近几年针对重载铁路使用条件开发的一种新型固定型辙叉产品,在批量上道使用后,水平裂纹伤损发生频次逐渐增加,引起广泛的关注。对水平裂纹伤损产生的原因进行分析,并提出多项改进措施。通过改进措施的实施,在朔黄线取得了较好的改进效果。实际结果表明,通过不断改进工艺、提高质量、加强维护,爆炸硬化高锰钢组合辙叉能够实现通过总重3亿t以上的目标。     

重载货车摩擦缓冲器阻抗特性的数值模拟

为预测摩擦缓冲器的实际工作状态,从几何特征和作用原理的角度,建立详细的MT-2型缓冲器理论模型。首先,通过对缓冲器内部各摩擦元件的运动学和静力学分析,推导出缓冲器在准静态下的阻抗特性;其次,引入附加摩擦系数量化各摩擦元件之间动静态摩擦过渡时的黏滞补偿,并模拟出缓冲器在动态下的阻抗特性;最后,利用C80型货车冲击试验数据对该缓冲器的理论模型进行验证。验证结果表明:总体上,数值模拟和现场试验下的缓冲器示功曲线基本吻合,说明模型的正确性;局部上数值模拟中缓冲器从加载Ⅰ阶段过渡至加载Ⅱ阶段的突变现象在冲击试验中表现的并不明显,还有待进一步完善。     

A signal-based fault detection and classification method for heavy haul wagons

This paper proposes a signal-based fault detection and isolation (FDI) system for heavy haul wagons considering the special requirements of low cost and robustness. The sensor network of the proposed system consists of just two accelerometers mounted on the front left and rear right of the carbody. Seven fault indicators (FIs) are proposed based on the cross-correlation analyses of the sensor-collected acceleration signals. Bolster spring fault conditions are focused on in this paper, including two different levels (small faults and moderate faults) and two locations (faults in the left and right bolster springs of the first bogie). A fully detailed dynamic model of a typical 40t axle load heavy haul wagon is developed to evaluate the deterioration of dynamic behaviour under proposed fault conditions and demonstrate the detectability of the proposed FDI method. Even though the fault conditions considered in this paper did not deteriorate the wagon dynamic behaviour dramatically, the proposed FIs show great sensitivity to the bolster spring faults. The most effective and efficient FIs are chosen for fault detection and classification. Analysis results indicate that it is possible to detect changes in bolster stiffness of ±25% and identify the fault location.     

Influence of AC system design on the realisation of tractive efforts by high adhesion locomotives

The main task for heavy haul railway operators is to reduce the cost of exported minerals and enhance the long-term viability of rail transport operations through increasing productivity by running longer and heavier trains. The common opinion is that this is achievable by means of implementation of high adhesion locomotives with advanced AC traction technologies. Modern AC high adhesion locomotives are very complex mechatronic systems and can be designed with two alternative traction topologies of either bogie or individual axle controls. This paper describes a modelling approach for these two types of AC traction systems with the application of an advanced co-simulation methodology, where an electrical system and a traction algorithm are modelled in Matlab/Simulink, and a mechanical system is modelled in a multibody software package. Although the paper concentrates on the analysis of the functioning for these two types of traction control systems, the choice of reference slip values also has an influence on the performance of both systems. All these design variations and issues have been simulated for various adhesion conditions at the wheel–rail interface and their influence on the high traction performance of a locomotive equipped with two three-axle bogies has been discussed.     

沉船油舱抽油加热过程的热力学分析

本文对沉船倾斜油舱抽油过程进行了数值模拟研究,在相同的蒸汽加热功率,不同的加热位置条件下,分析了油舱内重质燃油和原油的加热过程,分别取得了在不同时刻油舱内重质燃油和原油的温度分布情况,以及油温随加热时间的变化规律。     

浅谈设备大修与更新阶段的成本控制

在设备日常管理中应该以主动维护代替大修,尽量降低修理级别,并将设备大修及技术改造与设备更新结合起来,充分发挥设备效能,降低综合管理成本,实现企业利润最大化.     

使用有限元分析以改善重载运输车轴

分析了北美铁路货运发生的车轴故障,介绍了使用有限元对F级和K级车轴进行应力分析计算,研究车轴尺寸变化对应力的影响,并提出了改善重载车轴设计的建议.