分层错位嵌线方法的探讨

阐述分层错位嵌线法的原理,比较设计改进前后的性能及改进结果,分析分层错位嵌线法的优点。     

Finite Element Optimization of Vee-ring Factor in Fine-blanking Process

The vee-ring is one of the most characteristic features of the fine-blanking process which is derived from the conventional blanking. With the vee-ring, a counter plate and some other working parameters, a component with a precise geometry and smoothly blanked surface can be produced without any major secondary operations. However, these working parameters are always empirically determined or determined by trial-and-error method, which is time-consuming and expensive. In this study, a numerical simulation method was used to analyze the effect of vee-ring factors on product quality, such as distance between vee-ring and punch, vee-ring height and blank holder force, so as to obtain as high clean cut ratio as possible. During the simulation, the model was assumed as axisymmetric one and the workpiece was considered as rigid plastic material, meanwhile the tools were defined as rigid bodies so as to shorten the computational time. A damage model taking into account the influence of hydrostatic stress was used to simulate material fracture in fine-blanking. The result obtained from the simulation indicated that with the help of vee-ring, the metal material near the shear band does not flow with the punch penetration and high compressive stress in the shear band is generated. Consequently, higher clean cut ratio can be obtained with a vee-ring model than the one obtained with a plane blank holder model. Furthermore, the longer the distance between vee-ring and punch is, the higher the height of roll-over becomes.     

车用金属载体催化剂铝溶胶制备试验研究

分别以氯化铝、氧化铝、氢氧化铝和拟薄水铝石为原料制备了铝溶胶,并对铝溶胶的粘接强度和稳定性进行了检测与评价。结果表明,以氯化铝为原料制备的铝溶胶理化特性最好,但容易引入有毒害作用的氯离子;以氧化铝粉和氢氧化铝为原料制备的铝溶胶稳定性和粘接强度不能满足金属载体催化剂涂层的制备要求;以拟薄水铝石为原料制备的铝溶胶不仅能满足金属载体催化剂涂层制备的要求,且不会向催化剂中引入有毒害作用的氯离子,是制备铝溶胶的最佳材料。     

组织形态对球铁曲轴疲劳特性的影响

用两根以不同工艺铸造的4JB1发动机球铁曲轴,来研究组织形态对其疲劳特性的影响。一种工艺为铸态 正火处理(以下简称正火态);另一种是铁型覆砂铸造(以下简称铸态)。两者都经机加工、氮化处理后进行弯曲疲劳试验,并从毛坯取样做力学性能和冲击试验。结果表明:尽管两者的力学性能相近,但铸态曲轴的弯曲疲劳极限远高于正火态曲轴。这是由于铸态曲轴具有细小的牛眼状石墨形态 珠光体组织,所以裂纹起裂功和扩展功都较高,在疲劳中当石墨处萌生裂纹后,包围石墨的铁素体可以使裂纹尖端钝化,有效阻止裂纹扩展;而正火态曲轴显示为球状石墨 珠光体组织,包围在石墨周围的珠光体强度较高,在与石墨交界处萌生裂纹和之后裂纹的扩展都较快,导致疲劳寿命较低。     

电动汽车轴向轮毂电机的工作特性

本文针对轴向永磁轮毂电机变负载调速时的传动性能,分析了启动过程中的转矩和转速等启动性能以及启动完成后的磁密、涡流损耗、传动效率等工作性能。首先运用矢量磁位法建立了数学模型,得到气隙磁密、转矩、轴向力和传动效率等工作参数的数学表达式,并运用Matlab软件进行了系统气隙磁密的数值计算;然后利用Magnet软件模拟得到了不同输入转速和不同变负载系数下启动过程的转矩和转速的变化规律,接着分析启动完成后稳定运行时的磁密、涡流损耗和传动效率;最后搭建模拟的轴向磁通轮毂电机实验平台,测量得到了不同输入转速下的转速、转矩和传动效率,验证了理论分析和模拟的正确性。本文研究成果有利于轴向永磁磁通轮毂电机传动性能的研究,对提高轮毂电机工作效率的提高具有重要意义。     

浅谈金属材料在汽车轻量化中的应用与发展

随着社会经济的快速发展,环境污染与能源短缺问题愈发突出,对汽车工业未来的发展带来了巨大挑战。汽车工业要想实现可持续发展,首先需要解决的一大问题就是节能减排,而实现节能减排的关键就是汽车轻量化。汽车轻量化的实现途径之一,就是使用轻质金属材料,它不仅可以达到节能减排的目的,部分材料还可以提高车身的安全性与耐久性。基于此,本文主要探究了金属材料在汽车轻量化中的应用与发展,以供大家参考。     

桥梁设计方案风险评估分析

桥梁结构风险贯穿于桥梁建设全过程.主要介绍桥梁在方案设计阶段的风险评估方法及其主要评估流程,以实际工程为例,阐述采用专家调查法确定桥梁设计方案的安全风险水平,并采用基于估计相对位置的方案排队法优选出较优方案,为桥梁方案设计阶段的风险评估提供参考依据.     

基于SEA模型的整车声学包优化研究

基于统计能量理论，以某SUV车型为研究对象，建立了整车SEA模型，通过面连接的方式加载前围和地板的隔声测试数据，并基于SPL测试和PBNR测试对整车模型进行对标调校，保证了模型优化分析的精确性。针对与目标车传递路径隔声量的差距，通过传递路径贡献量分析，明确了整车声学包的薄弱路径以及贡献量最大的关键子系统，从密度、覆盖率等方面对声学包材料进行优化，使整车的传递路径隔声量提升 2～6 dB，并达到了目标车水准。结果表明，采用SEA方法对整车声学包进行优化仿真能明显改善整车噪声水平，为后续声学包设计提供指导和方向。     

Collapse of composite-repaired cylinders with internal metal loss subjected to external hydrostatic pressure

The present study investigates the collapse performance of composite-repaired cylinders with internal metal loss subjected to external pressure. Three groups of intact, thinned, and repaired cylinders were designed, analytically verified, fabricated, geometrically measured, externally tested, and numerically modeled. Each group had three nominally identical cylinders to ensure the repeatability of experiments. The cylinders had the same end closure, effective length, total length, external radius, and intact thickness for an equivalent comparison. The thinned cylinder was considered as the intact cylinder with internal metal loss, whereas the repaired cylinder was considered as the thinned cylinder with composite reinforcement. The results indicated that the external loading capacity of cylinders with internal metal loss could be fully restored and even enhanced by composite reinforcement. Composite-repaired cylinders are much less sensitive to initial geometrical imperfections than intact cylinders.     

泡沫轻质土渗透及吸失水性能试验研究

通过对湿重度分别为5.5 k N/m³、6 k N/m³的泡沫轻质土进行渗透及吸失水试验，研究了泡沫轻质土的孔隙状态、渗透系数及吸失水性能。试验结果表明：气泡混合轻质土是一种高孔隙率材料，其孔隙占比在75%以上，渗透系数约为10^-5～10^-6数量级，介于粉质粘土与粘土的渗透系数之间；受水浸泡后，泡沫轻质土容重最大增加约25%，失水后容重仍然有约9.5%增加量，在工程设计中应根据不同置换路基施工环境对设计容重按照1.0～1.25之间进行修正。