Application of the reverse 3D scanning method to evaluate the wear of forging tools divided on two selected areas

This study is focused on tools used in the industrial hot forging process of a front wheel forging (eventually–gear wheel) manufactured for the automotive industry. Four different variants were applied for the tools: 2 die inserts were coated with two different hybrid layers (GN + PVD type), i.e. AlCrTiN and AlCrTiSiN, one insert was only nitrided, and one was pad welded, to improve tool durability. The tool wear was analysed and represented by the material degradation on the working surface, based on the 3D scanning and the material growth of the periodically collected forgings. Additionally, the scanned tools were divided into two areas, in which it was found, based on the reliminary analysis, that various degradation mechanisms are predominant. Microstructural and hardness measurements of the analyzed tools were also performed. Based on the results, it was found that, in the central part of the die insert (area A), thermo-mechanical fatigue and wear occurred, while in the area of the bridge insert (area B), only abrasive wear could be observed. For these areas (A and B), the loss of material was determined separately. In area A for the inserts with hybrid layer GN+AlCrTiSiN and gas nitrided, an intensive increase of wear took place, which was not observed for the pad welded and GN+AlCrTiN layer insert, for which, together with the increase of the forging number, a proportional growth of the loss of material occurred. In area B the weakest results were obtained for the insert with GN+AlCrTiSiN layer, while wear of other die inserts grew similar and proportional.     

Influence of Some Excitations on Rotary Motion Perturbations of Electric Locomotive Drive System

The influence of some excitations acting on the drive system (i.e. vertical and lateral track roughness, motor torque changes, random changes of the coefficient of friction and internal parametrical excitations caused by the kinematic properties of the tension couplings) on the rotary motion perturbations have been studied in the paper. On the basis of the physical model of the drive system, a mathematical model has been determined. The method of determining the output power spectral density function has been described and the results obtained have been discussed.     

Quantitative assessment of hydrocarbon explosion and fire risks in offshore installations

A risk-based design framework should involve both risk assessment and risk management. This article introduces and describes a number of procedures for the quantitative assessment and management of fire and gas explosion risks in offshore installations. These procedures were developed in a joint industry project on the explosion and fire engineering of floating, production, storage and off-loading units (the EFEF JIP), which was led by the authors. The present article reports partial results, focussing on defining the frequency of fires and explosions in offshore installations. Examples of the aforementioned procedures’ application to a hypothetical floating, production, storage, and off-loading unit (FPSO) are presented. A framework for the quantitative risk assessment of fires and explosions requires the definition of both the frequency and consequences of such events. These procedures can be efficiently applied in offshore development projects, and the application includes the assessment of design explosion and fire loads as well as the quantification of effects of risk control options (RCO) such as platform layout, location and number of gas detectors, isolation of ignition sources etc.     

Application of inductive loops as wheel detectors

This article presents the findings of model and field research into narrow inductive loop used as vehicle wheels detector in normal traffic conditions. The efficiency of the solution was compared with that of strip, polymeric piezoelectric detectors. The findings confirmed that narrow inductive loops can be successfully applied as wheel detectors.