Numerical method for simulating tire rolling noise by the concept of periodically exciting contact force

For the numerical simulation of tire rolling noise, an important subject is the extraction of normal velocity data of the tire surface that are essential for the acoustic analysis. In the current study, a concept of periodically exciting contact force is introduced to effectively extract the tire normal velocity data. The ground contact pressure within contact patch that is obtained by the static tire contact analysis is periodically applied to the whole tread surface of stationary tire. The periodically exciting contact forces are sequentially applied with a time delay corresponding to the tire rolling speed. The tire vibration is analyzed by the mode superposition in the frequency domain, and the acoustic analysis is performed by commercial BEM code. The proposed method is illustrated through the numerical experiment of 3-D smooth tire model and verified from the comparison with experiment, and furthermore the acoustical responses are investigated to the tire rolling speed.     

Auto-ignition and micro-explosion behaviors of droplet arrays of water-in-fuel emulsion

The characteristics of auto-ignition and micro-explosion behaviors of one-dimensional arrays of fuel droplets suspended in a chamber with high surrounding temperature were investigated experimentally with various droplet spacings, numbers of droplet and surrounding temperatures. The fuels used were pure n-decane and emulsified n-decane with varied water contents ranging from 10 to 30%. All experiments were performed under atmospheric conditions with high surrounding temperatures. An imaging technique using a high-speed camera was adopted to measure ignition delay, flame lifetime, and flame spread speed. The camera was also used to observe micro-explosion behaviors. As the droplet array spacing increased, the ignition delay also increased, regardless of water content. However, the lifetime of the droplet array decreased as the droplet spacing increased. The micro-explosion starting time remained unchanged regardless of the number of the droplets or the droplet spacing; however, it tended to be delayed slightly as the water percentage and droplet spacing increased.     

Design process to minimize roof surface defects using a flexural function and Finite Element analysis

The appearance and exterior precision of passenger cars aesthetics has become an important factor in the automotive industry. During vehicle assembly, the curvature of the roof can change slightly and create cosmetic defects that affect the exterior appearance. The critical factor causing curvature change on the roof is the thermally driven expansion of an elastomer-based mastic sealer which is applied between the exterior roof panel and support rail during the frame assembly process. Therefore the expansion of the mastic sealer was modeled to predict the curvature change in the roof panel. In order to evaluate the causes and predict the curvature change quantitatively, a Finite Element (FE) simulation of the oven heating and mastic curing was performed. Validation of the simulation model was performed by comparing the local deformation and amount of the curvature change on the roof obtained from the actual process. In order to minimize the curvature change, the Taguchi method was used in conjunction with the FE model where a total of eight factors were chosen to perform a sensitivity analysis. In order to exclude the deformation due to residual stress resulting from the oven process, it was selected as a noise factor. Response was taken as the maximum curvature change calculated by a flexural function which was used to distinguish absolute curvature that is not affected by the horizontal or vertical movement of roof panel. A total of 18 cases were analyzed with length of each sealer, pitch of sealer, and rail location being identified as the most influential factors affecting the curvature change. Using the optimum values, the amount of curvature change in the roof panel was reduced by 12 percent.     

Hydroplaning simulation of a tire in thin water using fem and an estimation method and its application to skid number estimation

To simulate the hydroplaning of a tire, many analytical studies have been performed using commercial explicit FE (Finite Element) codes such as MSC.DYTRAN and LS-DYNA. However, most previous studies on this subject have addressed simulation of hydroplaning for water more than 5 mm deep. Additionally, because a great number of Eulerian elements and Lagrangian elements are typically used to analyze hydroplaning and because multiple analyses should be performed for various water depths, long CPU times are required. In this study, it was found that the traction force and the lift and drag forces between the tire and the road surface could be easily estimated for water shallower than 5 mm using an exponential function based on tire rolling FE simulation results. Furthermore, changes in skid resistance, expressed as SN (skid number), could be estimated for various water depths and vehicle speeds using the method proposed in this study, and the results were proven to be in good agreement with results obtained using the ASTM E274 Pavement Friction Tester.     

Subjective absolute discomfort threshold due to idle vibration in passenger vehicles according to sitting posture

Idle vibration, occurring when a vehicle comes to a stop while the engine is on, is known to be a main cause of discomfort for passengers, and the customer effect has been recently growing. The frequency of idle vibration is determined by the engine type. To lower the vibration, various technologies have been applied to optimize the engine mount and vehicle body structure. In addition to the technological developments, research on human response with a consideration of idle vibration is needed to effectively reduce the level of discomfort experienced by passengers. Seats aimed at enhancing static comfort influence the sitting posture of passengers; sitting posture is a factor affecting human body characteristics that response to idle vibration. This study examined the absolute discomfort threshold of idle vibration according to the sitting postures of 13 taxi drivers. The four sitting postures of subjects on a rigid-body seat without a backrest were variables in the determination of absolute discomfort threshold of idle vibration. The absolute discomfort threshold curves obtained in this experiment were less sensitive to frequency changes than the frequency weighting function of ISO 2631-1.     

Optimal Design for the Rear-Glass Joint of an Automobile for Squeak and Rattle Noise Reduction

Ever since vehicle noise, vibration, and harshness (NVH) reduction technology made dramatic improvements, vehicle interior noises represented by Squeak and Rattle (S/R) becomes an ever more important factor to improve the emotional quality of vehicles. Generally, people detect S/R noises on automotive interior parts, brake system, suspension, Body in White (BIW), etc. Among them, the rear-glass joint is a major source for vehicle interior noise, and can cause S/R noises under a variety of environmental and driving conditions. This study uses, two approaches, experimental and numerical approaches, to define the cause of S/R noise at the rear-glass section. Based on these two approaches, this study confirms that S/R noises generate through the contact between bottom side of molding and BIW. The sealant penetration length, panelmolding distance, and sealant width are the parameters affecting noise generation. In addition, this study created an optimal design with Design of Experiments (DOE) of the rear-glass joint. The design maximized the sealant penetration length, which is a parameter that majorly affects noise. The optimal design comprises of two steps: sealant injections shape optimization and rear-glass joint parameter optimization. Each step is carried out with FEA and validated by sealant penetration experiments. Through these optimizations, this study obtained an optimum combination of design parameters and fignificantly reduced the noise generated by rear-glass section.     

Design methodology to reduce the chest deflection in US NCAP and EURO NCAP tests

There have not been many studies on the factors that affect chest deflection, although the US NCAP thoracic injury criterion was recently shifted from the 3-msec clip to chest deflection. This study explored these factors and proposed a design methodology for the factors to minimize chest deflection. Because injuries can become severe if the driver crashes against the vehicle interior, this study also sought a solution using a penalty function to prevent crashes with the interior and minimize injuries. First, a MADYMO model was made to simulate US NCAP and EURO NCAP tests by one-to-one and stochastic verifications. Second, a sensitivity analysis was conducted to find the major factors that affect chest deflection. Lastly, the factors identified via the sensitivity analysis were optimized to propose design guidelines that helped vehicles receive high star ratings in US NCAP and EURO NCAP tests and helped minimize the possibility of hard contact between the driver and the vehicle interior by utilizing a penalty function and the Taguchi method.     

Effect of regenerative braking energy on battery current balance in a parallel hybrid gasoline-electric vehicle under FTP-75 driving mode

In recent years, a hybrid electric vehicle (HEV) has been considered a successful technology. Especially, in case of a full HEV, the motor can drive the vehicle by itself at low velocity or assist the engine at high load. To improve the hybrid electric vehicle’s efficiency, a regenerative braking system is also applied to recover from kinetic energy. In this study, an experimental control apparatus was set up with a parallel hybrid electric vehicle mounted on a chassis dynamometer to measure ECU (engine control unit) and MCU (motor control unit) signals, including the current and state of charge in the battery. In order to analyze regenerative braking characteristics, user define braking driving cycle was introduced and carried out using different initial velocities and braking times. The FTP 75 driving cycle was then adapted under different initial SOC (state of charge) levels. The experiment data was analyzed in accordance with the vehicle velocity, battery current, instant SOC level, motor RPM, engine RPM, and then vehicle driving mode was decided. In case of braking driving cycle, it was observed that SOC were increased up to 1.5 % when the braking time and the velocidy were 6 second and 60 km/h, respectively. In addition, using the FTP 75 driving cycle, mode 1 was most frequently operated at SOC 65 conditions in phase 1. In phase 2, due to frequent stop-go hills, percentage of mode 1 was increase by 22 %. Eventually, despite of identity, it was shown that the characteristics of phase 3 differed from phase 1 due to the evanishment of the effects of initial SOCs.     

Driver propensity characterization for different forward collision warning times

The forward collision warning system, which warns danger to the driver after sensing possibility of crash in advance, has been actively studied recently. Such systems developed until now give a warning, regardless of driver’s driving propensity. However, it’s not reasonable to give a warning to every driver at the same time because drivers are different in driving propensity. In this study, to give a warning to each driver differently, three metrics classifying driver’s driving propensity were developed by using the driving data on a testing ground. These three metrics are the predicted time headway, required deceleration divided by the deceleration of the leading vehicle, and the resultant acceleration divided by the deceleration of the leading vehicle. Driving propensity was divided into 3 groups by using these metrics for braking and steering cases. In addition, these metrics were verified by making sure that braking propensity could be classified on public roads as well.