汽车内饰件VOC散发规律及控制

以门饰板总成为目标进行分解研究,对总成及其子级件的VOC含量进行分析发现不同材料和工艺对总成VOC的权重表现依次是PP类、表皮包覆类零件、表面处理类零件。其中PP作为用量最大的材料,直接关系到整个总成的VOC表现;TPO表皮、针织面料是目前相对环保的表皮类型;在一些非外观的骨架材料方面,本体法ABS相比于乳液法ABS具有一定的优势;相比溶剂胶和热熔胶,水性胶是成本和性能综合优势明显的胶粘剂类型。     

解决HF3胶条脱落及后门C柱转角外翻问题

为了解决HF3实际生产中产生的胶条脱落及C柱外翻问题,文章介绍了利用试验及统计的方法,在原设计的基础之上通过对比、分析和优化更改设计方案,使这2个问题得到圆满解决。同时在成本少量增加的前提下解决了实际生产问题,并提出了与专业公司走联合开发可以缩短开发周期,节省费用的新思路。     

聚合物基体复合材料与金属的连接工艺综述

复合材料等轻量化材料在汽车制造领域的大量应用,为异种材料连接技术带来了新的机遇与挑战。在国内外学者的不懈努力下,越来越多的连接技术涌现出来。根据连接过程中不同的热量产生机制,可将复合材料与金属之间的连接方法分为机械连接、胶接及熔焊连接3个类别。然而,由于异种材料在理化特性方面存在着巨大的差异,其连接技术中存在的问题制约了复合材料与传统金属材料的混合使用。对3种连接工艺进行了综述,并比较其应用现状与优缺点,为选择恰当的连接工艺提供参考。     

Creep investigations on adhesively bonded fasteners developed for offshore steel structures

Fastening or reinforcement onto an existing steel structure may create constraints such as the use of hot works (i.e. welding) or loss of weathertightness (i.e. drilling holes and bolting). In order to limit these constraints, there may be a strong interest in using adhesively bonded fasteners. Such a solution requires however strong justification especially regarding long-term properties. This paper presents the results of experimental and numerical investigations realized on the creep behaviour of such bonded fasteners developed for offshore steel structures. Experimental investigations were conducted at room temperature following a precise and repeatable implementation protocol. The results of the various investigations revealed a non-linear evolution of creep displacements according to a Burger law. Numerical modelling has therefore been developed on the basis of Burger's law. A preliminary static study aimed at validating the geometric model and analyzing the initial stress state in the adhesive. The creep study was then carried out to compare numerical results to experimental ones. Although additional investigations are needed, numerically determined creep displacements demonstrated a good consistency with the experimental investigations.     

Effects of adhesive type on the mechanical properties of adhesive joints between polyurethane top coats and polyurethane-based adhesives after accelerated atmospheric ageing

The performance of a sealed stainless steel bracket system, adhesively bonded with two polyurethane-based adhesives (flexible adhesive, stiff adhesive) onto a marine polyurethane top coat, is investigated. The investigated joint connections on the coatings exhibited a high mechanical stability even after accelerated ageing (salt spray exposure, cyclic temperature variations, high relative humidity). The aged joints retained up to 81% of their tensile strength and up to 92% of their lap-shear strength. The torsional rigidity of the adhesive joint exceeded the required clamping torque of the designed bolt. A cyclical lifetime of >9·10⁶ load cycles was estimated. Effects of cyclic ageing on the creep performance of the adhesive joint were found to be insignificant. Under tensile loads, the joints with stiff adhesive material exhibited a linear-elastic performance without the capability to deform prior to failure. The joints with the flexible adhesive material, in contrast, exhibited a behavior typically for ductile materials featuring a pronounced yield plateau prior to failure. Failure loads were higher, and displacement was notably lower, for the joints with stiff adhesive material. All joint connections met the requirements for a safety factor for the design for marine applications (11.6 for the flexible adhesive; 14.3 for the stiff adhesive). When the flexible adhesive is applied, the cohesive strength of the adhesive material is the limiting design factor. When the stiff adhesive is utilized, the load carrying capacity is higher, and the interface between priming coat and steel substrate is the limiting design area of the joints. The strength utilization of the adhesive materials depended on the particular structure of the entire joint configuration, particularly on the interface between steel substrate and the coating material. A number of assessment factors, namely stress limit factor, coating adhesion factor and safety factor, are introduced and discussed for tensile and shear loads.     

Artificial Neural Network Model for Predicting Ultimate Tensile Capacity of Adhesive Anchors

To predict the tensile capacity of adhesive anchors, a multilayered feed-forward neural network trained with the back-propagation algorithm is constructed. The ANN model have 5 inputs, including the compressive strength of concrete, tensile strength of concrete, anchor diameter, hole diameter, embedment of anchors, and ultimate load. The predictions obtained from the trained ANN show a good agreement with the experiments. Meanwhile, the predicted ultimate tensile capacity of anchors is close to the one calculated from the strength formula of the combined cone-bond failure model.     

双掺聚合物混凝土的路面修补性能分析

文章针对现行路面破损修补工艺的不足,对双掺聚合物和粉煤灰修补混凝土的微观结构及路用性能进行了试验研究,并对修补混凝土的施工工艺提出了一些优化建议,为混凝土路面修补工程提供借鉴。     

浅议沥青与集料的粘附性

结合力学理论、化学反应理论、分子定向理论、静电理论,分析了沥青与集料的粘附机理,探讨了沥青、集料、水及荷载等因素对沥青与集料之间粘附性的影响,最后比较了水煮法、水浸法、光电比色法、净吸附法等粘附性试验方法的优劣,就我国目前状况,仍推荐使用水煮法或水浸法。     

高压喷涂道路标线附着强度的形成机理──美国Graco公司的高压无气喷涂工艺分析

分析了高压涂料喷束的特点及其对路面的作用．进而揭示了高压喷涂道路标线附着强度的形成机理．     

车用金属载体催化剂铝溶胶制备试验研究

分别以氯化铝、氧化铝、氢氧化铝和拟薄水铝石为原料制备了铝溶胶,并对铝溶胶的粘接强度和稳定性进行了检测与评价。结果表明,以氯化铝为原料制备的铝溶胶理化特性最好,但容易引入有毒害作用的氯离子;以氧化铝粉和氢氧化铝为原料制备的铝溶胶稳定性和粘接强度不能满足金属载体催化剂涂层的制备要求;以拟薄水铝石为原料制备的铝溶胶不仅能满足金属载体催化剂涂层制备的要求,且不会向催化剂中引入有毒害作用的氯离子,是制备铝溶胶的最佳材料。