160 km/h集装箱专用平车锁闭装置选型分析

介绍了国内外集装箱锁闭装置的发展,论述了我国开行160 km/h集装箱运输专列所应选取的锁闭装置的形式。     

基于蠕滑机理的重载货车车轮磨耗研究

在多体动力学分析软件包SIMPACK中建立重载货车动力学模型,基于轮轨蠕滑机理在MATLAB软件中编制车轮踏面磨耗仿真程序WWS.根据车轮磨耗仿真结果和现场实测结果对Zobory磨耗模型进行修正.研究车辆非理想状态对车轮磨耗的影响,分析轮轨型面和转向架结构对车辆非理想状态的适应性.通过钢轨表面滚动接触疲劳损伤特征的研究,对车轮滚动接触疲劳和磨耗耦合关系进行数值模拟.主要研究内容和结论如下.     

基于激光位移传感器的车轮踏面磨耗检测方法研究

针对当前城轨车辆车轮踏面磨耗人工检测劳动强度高、检测精度低的问题,提出一种基于激光位移传感器的车轮踏面磨耗检测方法。首先在轨道外侧安装一组激光位移传感器进行车轮踏面数据采集;其次结合标准轮对踏面轮廓数据,采用数据预处理、坐标旋转、数据融合等算法获取实际车轮踏面轮廓线;最后根据踏面磨耗几何关系获得车轮踏面磨耗值。通过踏面磨耗检测误差分析以及现场标准轮对实验和过车实验表明,所提方法检测精度为±0.2 mm,抗干扰能力强,能够满足踏面磨耗检测实际要求。     

荧光磁粉探伤裂纹智能识别图像处理研究

磁粉探伤的发展趋势是自动化、智能化,而工件表面状况、真伪裂纹、工况条件等使得现有的检测识别方法难以满足工件表面裂纹缺陷自动检测识别的需要。在分析工件表面荧光磁粉图像特征及裂纹缺陷特征的基础上,研究表征裂纹邻域像素空间相关度的二维直方图分布,提出基于多重分块极值的图像边缘检测算法。根据裂纹邻域像素空间相关度参数,以及裂纹缺陷的长宽比、圆形度等特征,设计了基于Fisher线性判别方法的工件裂纹识别算法。以此为基础的荧光磁粉探伤工件裂纹缺陷自动检测识别技术,应用于列车轮轴检测线实时检测,裂纹缺陷的有效检出率达99%。     

汽车车轮侧滑量检测存在问题及对策研究

在分析侧滑产生机理的基础上，论述了目前侧滑检测中存在的检测结果离散性大、判定失准等问题。指出产生这些问题的原因除车速、载荷、胎压等因素外，还包括侧滑台的技术状况、检测站的设计形式等因素。针对问题提出了稳定检测条件、合理制定标准、提高检测技术等实现侧滑量准确检测与正确评定的有效措施。     

Wheel-rail contact models for vehicle system dynamics including multi-point contact

Advanced modelling of rail vehicle dynamics requires realistic solutions of contact problems for wheels and rails that are able to describe contact singularities, encountered for wheels and rails. The basic singularities demonstrate themselves as double and multiple contact patches. The solutions of the contact problems have to be known practically in each step of the numerical integration of the differential equations of the model. The existing fast, approximate methods of solution to achieve this goal have been outlined. One way to do this is to replace a multi-point contact by a set of ellipses. The other methods are based on so-called virtual penetration. They allow calculating the non-elliptical, multiple contact patches and creep forces online, during integration of the model. This allows nearly real-time simulations. The methods are valid and applicable for so-called quasi-Hertzian cases, when the contact conditions do not deviate much from the assumptions of the Hertz theory. It is believed that it is worthwhile to use them in other cases too.     

桥墩及桩基形式对墩底平转施工转盘设计的影响

以新建福厦(福州—厦门)高速铁路17500 t转体刚构为背景,采用实体有限元方法分析了不同桥墩类型及桩基布置对墩底平转转体中转盘受力的影响,并对桥墩及桩基进行了优化。结果表明:实体墩对上转盘受力最有利,其次是空心墩,最不利的是双薄壁墩;增加墩底实体段能够有效降低空心墩、双薄壁墩上转盘的主拉应力;随着墩底实体段高度的增加,主拉应力降低的幅度逐渐变小;球铰正下方有桩基时对下转盘底部受力更加有利;距离球铰中心越远,桩基受力越小,适当增加中桩桩径,可使各桩基应力状态更加均衡。     

基于Ansys的矩形加筋平盖封头强度评定

将有限元方法与分析设计相结合,利用有限元分析软件Ansys对一种矩形加筋平盖封头进行强度评定。本文首先介绍瓶盖封头结构的改进。然后建立有限元模型,并进行应力求解。结果表明,此加筋平盖封头满足强度要求,与普通平盖封头相比,减小了平盖的厚度,降低了结构总重量,对平盖封头的结构改进设计具有一定指导作用。     

The Kalker book of tables for non-Hertzian contact of wheel and rail

A new regularisation of non-elliptical contact patches has been introduced, which enables building the look-up table called by us the Kalker book of tables for non-Hertzian contact (KBTNH), which is a fast creep force generator that can be used by multibody dynamics system simulation programs. The non-elliptical contact patch is regularised by a simple double-elliptical contact region (SDEC). The SDEC region is especially suitable for regularisation of contact patches obtained with approximate non-Hertzian methods for solving the normal contact problem of wheel and rail. The new regularisation is suitable for wheels and rails with any profiles, including worn profiles.

The paper describes the new procedure of regularisation of the non-elliptical contact patch, the structure of the Kalker book of tables, and parameterisation of the independent variables of the tables and creep forces.

A moderate volume Kalker book of tables for SDEC region suitable for simulation of modern running gears has been computed in co-simulation of Matlab and program CONTACT.

To access the creep forces of the Kalker book of tables, the linear interpolation has been applied.

The creep forces obtained from KBTNH have been compared to those obtained by program CONTACT and FASTSIM algorithm. FASTSIM has been applied on both the contact ellipse and the SDEC contact patch. The comparison shows that KBTNH is in good agreement with CONTACT for a wide range of creepage condition and shapes of the contact patch, whereas the use of FASTSIM on the elliptical patch and SDEC may lead to significant deviations from the reference CONTACT solutions.

The computational cost of calling creep forces from KBTNH has been estimated by comparing CPU time of FASTSIM and KBTNH. The KBTNH is 7.8–51 times faster than FASTSIM working on 36–256 discretisation elements, respectively.

In the example of application, the KBTNH has been applied for curving simulations and results compared with those obtained with the creep force generator employing the elliptical regularisation. The results significantly differ, especially in predicted creepages, because the elliptical regularisation neglects generation of the longitudinal creep force by spin creepage.     

球扁钢肋骨三角形加热仿真研究

针对球扁钢肋骨三角形加热矫正纵向弯曲变形,利用ANSYS软件和APDL语言编写仿真程序,实现了热-结构耦合场的数值模拟,得到了加热过程中温度场和结构场的求解结果。对于不同的加热速度与气流输入量,计算了肋骨表面最高温度和高度方向的变形量,利用MATLAB曲面拟合,得到了最高温度和变形量关于加热速度和气流流量的函数。并对这两个参数进行了优化,得到了满足温度约束下变形量最大的参数组合。研究内容和结果对球扁钢肋骨三角形加热的更深入研究和现场施工提供了一定的参考和指导。