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重载货运机车柴油机活塞的研究
引用本文:谭勇敢,王文虎,彭春华,杨林生,顾力强.重载货运机车柴油机活塞的研究[J].机车车辆工艺,2009(4):1-5.
作者姓名:谭勇敢  王文虎  彭春华  杨林生  顾力强
作者单位:1. 上海交通大学机械与动力工程学院,上海,200030
2. 南车戚墅堰机车车辆工艺研究所有限公司,江苏,常州,213011
3. 南车戚墅堰机车有限公司,江苏,常州,213011
摘    要:活塞是柴油机的主要部件之一,其可靠性和寿命直接关系到机车柴油机的性能和运行安全。基于HXN5型货运机车柴油活塞的研制,从活塞结构、活塞材料以及活塞特殊工艺方面展开研究,对结构设计、活塞裙铝合金材料变质及其固溶时效工艺、环槽高频淬火强化工艺、球铁销座球化率提升工艺、异型销孔加工检测、活塞变椭圆形线技术、活塞表面锰磷化及其减磨涂层工艺等方面进行了研究,以实现重栽货运机车活塞的承栽能力和可靠性的目标。

关 键 词:HXN5型机车柴油机  活塞  可靠性设计(DFR)  制造工艺

Research of Pistons for Heavy-haul Freight Locomotive Diesel engine
Tan Yong-gan,Wang Wen-hu,Peng Chun-hua,Yang Lin-sheng,Gu Li-qiang.Research of Pistons for Heavy-haul Freight Locomotive Diesel engine[J].Locomotive & Rolling Stock Technology,2009(4):1-5.
Authors:Tan Yong-gan  Wang Wen-hu  Peng Chun-hua  Yang Lin-sheng  Gu Li-qiang
Institution:Tan Yong-gan~1,Wang Wen-hu~2,Peng Chun-hua~2,Yang Lin-sheng~3,Gu Li-qiang~1 (1.School of Mechanical & Power Engineering,Shanghai Jiaotong University,Shanghai 200030,2.CSR Qishuyan Locomotive & Rolling Stock Technology Research Institute Co.,Ltd.Changzhou,Jiangsu Province 213011 3.CSR Qishuyan Locomotive Co.,Jiangsu Province 213011)
Abstract:Based on the R & D of pistons for HX_N5 freight locomotives in respect of piston structures, materials and special manufacturing techniques,this paper summarizes the researches on piston structure renovation,aluminum alloy modification for piston skirt and its solution and aging treatment,HF quenching process for ring grooves,improvement of nodularization rate for the nodular cast iron pin boss,machining and testing of specially-shaped pin bore,varying elliptical profile technology for the piston,manganese ...
Keywords:HX_N5 locomotive diesel engine  piston  design for reliability(DFR)  manufacturing technique  
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