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Simulation of tube forming process in mannesmann mill
Authors:Lu Lu  Zhao-xu Wang  Fu-zhong Wang  Guang-ya Zhu  Xing-xiang Zhang
Institution:1.College of Engineering,Bohai University,Jinzhou,Liaoning, China;2.Department of Physics,Tianjin Polytechnic University,Tianjin,China;3.Wuxi Seamless Steel Tube Co., Ltd.,Wuxi,Jiangsu, China;4.Institute of Functional Fiber,Tianjin Polytechnic University,Tianjin,China
Abstract:The finite element method (FEM) is used for simulation of the tube piercing process in Mannesmann mill. The numerical model is described with taking into consideration thermal phenomena in metal during forming. The simulated results visualize dynamic distributions of mean stresses, temperature, velocity and shear stresses, especially inside the workpiece. On the basis of the basic parameters, the phenomenon in the piercing process is analyzed. The model is verified by comparing the values of calculated force parameters of the piercing process and those measured in laboratory conditions.
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