Study of fatigue crack nucleation processes by crystalline FE analysis

 In order to accumulate knowledge about how material compositions and manufacturing methods affect fatigue strength, this paper investigates the relationship between the swiftness of the changes in the macroscopic indices of the crack initiation process and the hardening properties of a material. This is done by calculating the cyclic deformation behavior of a f.c.c. single crystal. The relationship between the swiftness of the changes and the crystal geometries is also examined by calculating the deformation behavior of a f.c.c. crystal with a high Schmid factor buried in a large crystal with a low Schmid factor. In addition, a multiscale hardening rule based on forest theory is developed in order to examine the microscopic mechanisms of fatigue slip band (persistent slip bands, PSBs) formation. The validity of the theories presented is examined by comparing the changing nature of the measured and calculated hysteresis loop shapes of f.c.c. single crystals. Inhomogenous slip deformation through the crystal is also investigated, and inferences are then drawn about the microscopic mechanisms of cyclic hardening and PSB formation. Received: August 5, 2002 / Accepted: December 18, 2002 Address correspondence to: N. Osawa (osawa@naoe.eng.osaka-u.ac.jp) Updated from the Japanese original, which won the 2002 SNAJ prize (J Soc Nav Archit Jpn 1998;184:351–363, 1999;185:283–292 and 186:535–544, 2001;190:539–551)