Railway wheel-flat detection and measurement by ultrasound

This work presents an innovative ultrasound technique designed to detect and quantify flats formed in the rolling surface of railway wheels. Differently from other approaches, ultrasonic pulses (Rayleigh waves) are sent over a measuring rail. The variations in the round-trip time of flight (RTOF) of the ultrasound pulse to the rail-wheel contact point allow detecting and quantifying the wheel-flats. In spite of the wear state of the irregularity, the method provides the loss of material and the length of the flat originally formed by abrasion. A theoretical background supports the technique which offers many advantages for railway maintenance. Simulations and experimental results match the expected ones.