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铝合金车体加工过切返修工艺分析
引用本文:刘凯,丁洁琼,邹峰,金志宝,张捷.铝合金车体加工过切返修工艺分析[J].城市轨道交通研究,2020(4):58-61.
作者姓名:刘凯  丁洁琼  邹峰  金志宝  张捷
作者单位:中车南京浦镇车辆有限公司技术工程部
摘    要:轨道交通车辆铝合金车体加工件多为长大型材,出现过切事故后,若不能合理安排返修处理,则会造成较大的经济损失,并影响生产进度。为此,以铝合金车体机加工中出现的过切案例为分析对象,在满足设计和工艺要求的基础下,通过工件返修前后的功能分析及有限元分析,探讨5种常见的返修工艺方案及适用范围。

关 键 词:铝合金车体  车体加工  机加工过切  有限元分析

Analysis of Rework Process for Aluminum Alloy Car-body Over-machining
LIU Kai,DING Jieqiong,ZOU Feng,JIN ZhiBao,ZHANG Jie.Analysis of Rework Process for Aluminum Alloy Car-body Over-machining[J].Urban Mass Transit,2020(4):58-61.
Authors:LIU Kai  DING Jieqiong  ZOU Feng  JIN ZhiBao  ZHANG Jie
Institution:(CRRC Nanjing Puzhen Co.,Ltd.,210036,Nanjing,China)
Abstract:The car-body processing parts of aluminum alloy rail vehicle are normally large profiles. In case of any over-machining,the invalid repair work arrangement will cause great economic loss and directly influence the cycle time. In this article,different over-machining cases of large aluminum alloy profile are studied,through the functions analysis before and after the car-body parts rework and via finite element analysis(FEA),5 kinds of common repair process schemes and their application scopes are discussed.
Keywords:aluminum alloy car-body  car-body process  over-cutting machining  finite element analysis
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