Investigation of hardware-in-the-loop for use in suspension development

Hardware-in-the-loop (HiL) is a testing method in which real-time measurements on physical hardware replace the mathematical model of the particular hardware during simulation. The development of a semi-active suspension prompted the need for such capability. HiL, implemented on a PC with a dSpace^TM board in conjunction with a hydrodynamic actuator, was compared to software simulations of single degree of freedom (DOF) and two DOF systems. HiL was also compared to a physical (ballast-based) two DOF system, comprising the rear suspension of a motorcycle. Comparisons between the HiL and software responses showed its suitability for testing suspension systems, thus providing a viable alternative to ballast-based suspension tests, using available hardware. The research also showed that actuator dynamics, filter types and amounts, and signal reference levels required special consideration.