Roll and pitch independently tuned interconnected suspension: modelling and dynamic analysis

In this paper, a roll and pitch independently tuned hydraulically interconnected passive suspension is presented. Due to decoupling of vibration modes and the improved lateral and longitudinal stability, the stiffness of individual suspension spring can be reduced for improving ride comfort and road grip. A generalised 14 degree-of-freedom nonlinear vehicle model with anti-roll bars is established to investigate the vehicle ride and handling dynamic responses. The nonlinear fluidic model of the hydraulically interconnected suspension is developed and integrated with the full vehicle model to investigate the anti-roll and anti-pitch characteristics. Time domain analysis of the vehicle model with the proposed suspension is conducted under different road excitations and steering/braking manoeuvres. The dynamic responses are compared with conventional suspensions to demonstrate the potential of enhanced ride and handling performance. The results illustrate the model-decoupling property of the hydraulically interconnected system. The anti-roll and anti-pitch performance could be tuned independently by the interconnected systems. With the improved anti-roll and anti-pitch characteristics, the bounce stiffness and ride damping can be optimised for better ride comfort and tyre grip.     

Design of passive vehicle suspensions for maximal least damping ratio

This paper studies the use of the least damping ratio among system poles as a performance metric in passive vehicle suspensions. Methods are developed which allow optimal solutions to be computed in terms of non-dimensional quantities in a quarter-car vehicle model. Solutions are provided in graphical form for convenient use across vehicle types. Three suspension arrangements are studied: the standard suspension involving a parallel spring and damper and two further suspension arrangements involving an inerter. The key parameters for the optimal solutions are the ratios of unsprung mass to sprung mass and suspension static stiffness to tyre vertical stiffness. A discussion is provided of performance trends in terms of the key parameters. A comparison is made with the optimisation of ride comfort and tyre grip metrics for various vehicle types.     

Heavy vehicle pitch dynamics and suspension tuning. Part I: unconnected suspension

The influence of suspension tuning of passenger cars on bounce and pitch ride performance has been explored in a number of studies, while only minimal efforts have been made for establishing similar rules for heavy vehicles. This study aims to explore pitch dynamics and suspension tunings of a two-axle heavy vehicle with unconnected suspension, which could also provide valuable information for heavy vehicles with coupled suspensions. Based on a generalised pitch-plane model of a two-axle heavy vehicle integrating either unconnected or coupled suspension, three dimensionless measures of suspension properties are defined and analysed—namely the pitch margin (PM), pitch stiffness ratio (PSR), and coupled pitch stiffness ratio (CPSR)—for different unconnected suspension tunings and load conditions. Dynamic responses of the vehicle with three different load conditions and five different tunings of the unconnected suspension are obtained under excitations arising from three different random road roughness conditions and a wide range of driving speeds, and braking manoeuvres. The responses are evaluated in terms of performance measures related to vertical and pitch ride, dynamic tyre load, suspension travel, and pitch-attitude control characteristics of the vehicle. Fundamental relationships between the vehicle responses and the proposed suspension measures (PM, PSR, and CPSR) are established, based on which some basic suspension tuning rules for heavy vehicles with unconnected suspensions are also proposed.     

Investigation into untripped rollover of light vehicles in the modified fishhook and the sine manoeuvres,part II: effects of vehicle inertia property,suspension and tyre characteristics

In this paper, as a continuation of part I of [N. Zhang, G.M. Dong, and H.P. Du, Investigation into untripped rollover of light vehicles in the modified fishhook and the sine manoeuvres, part I: vehicle modelling, roll and yaw instability, Veh. Syst. Dyn. 46 (2008), pp. 271–293], detailed parametric studies are conducted and compared between the fishhook and sine manoeuvres using the presented nine-degree-of-freedom vehicle model, in order to understand the rollover resistance capability of a light passenger vehicle with various parameters. First, effects of driving conditions are studied in the two manoeuvres. Secondly, effects of suspension characteristics are studied, in which the influence of suspension spring stiffness and shock absorber damping, anti-roll bar is discussed. Thirdly, effects of vehicle inertia properties, such as moment of inertia of vehicle sprung mass, sprung mass weight and location of centre of gravity, are investigated. Finally, effects of tyre characteristics are also investigated by altering the scaling factor λ _Fz0. An in-depth understanding has been gained on the significant effects of key system parameters on the kinetic performance of vehicles under the fishhook and the sine manoeuvres. Parametric studies show that the combination of step input (fishhook) and frequency input gives a clear indication of the vehicle dynamic stability during cornering.     

Non-linear modelling and control of semi-active suspensions with variable damping

Electro-hydraulic dampers can provide variable damping force that is modulated by varying the command current; furthermore, they offer advantages such as lower power, rapid response, lower cost, and simple hardware. However, accurate characterisation of non-linear f–v properties in pre-yield and force saturation in post-yield is still required. Meanwhile, traditional linear or quarter vehicle models contain various non-linearities. The development of a multi-body dynamics model is very complex, and therefore, SIMPACK was used with suitable improvements for model development and numerical simulations. A semi-active suspension was built based on a belief–desire–intention (BDI)-agent model framework. Vehicle handling dynamics were analysed, and a co-simulation analysis was conducted in SIMPACK and MATLAB to evaluate the BDI-agent controller. The design effectively improved ride comfort, handling stability, and driving safety. A rapid control prototype was built based on dSPACE to conduct a real vehicle test. The test and simulation results were consistent, which verified the simulation.     

Analytical solutions for optimal ride comfort and tyre grip for passive vehicle suspensions

The paper derives analytical solutions for the global optimum of the ride comfort and tyre grip performance measures for a quarter-car vehicle model optimised both individually and in combination. The solutions are derived for six simple suspension networks comprising one or two springs, one damper and possibly one inerter. The solutions are functions of four vehicle parameters: the sprung mass, the unsprung mass, the tyre stiffness and the static stiffness, of the suspension.     

Improvements in Dynamic Characteristics of Automobile Suspension Systems Part 1. Two-Mass Systems

In a previous paper, [3] the random vibrations of simple linear models of automobile suspension were solved with respect to seat elasticity and human sensitivity to vibrations. The present study uses more realistic linear models taking into account the unsprung mass.

Two configurations of masses are investigated: a two-mass system consisting of a sprung mass and an unsprung mass, and a three-mass system having an additional mass which acts as a vibration absorber. The gain in comfort obtained by lowering the natural frequency of the sprung mass is calculated for various two-mass and three-mass models along with other characteristics such as the dynamic tyre load, spring and damper forces and relative motion of the masses.     

Performance evaluation and parameter sensitivity of energy-harvesting shock absorbers on different vehicles

Traditional shock absorbers provide favourable ride comfort and road handling by dissipating the suspension vibration energy into heat waste. In order to harvest this dissipated energy and improve the vehicle fuel efficiency, many energy-harvesting shock absorbers (EHSAs) have been proposed in recent years. Among them, two types of EHSAs have attracted much attention. One is a traditional EHSA which converts the oscillatory vibration into bidirectional rotation using rack-pinion, ball-screw or other mechanisms. The other EHSA is equipped with a mechanical motion rectifier (MMR) that transforms the bidirectional vibration into unidirectional rotation. Hereinafter, they are referred to as NonMMR-EHSA and MMR-EHSA, respectively. This paper compares their performances with the corresponding traditional shock absorber by using closed-form analysis and numerical simulations on various types of vehicles, including passenger cars, buses and trucks. Results suggest that MMR-EHSA provides better ride performances than NonMMR-EHSA, and that MMR-EHSA is able to improve both the ride comfort and road handling simultaneously over the traditional shock absorber when installed on light-damped, heavy-duty vehicles. Additionally, the optimal parameters of MMR-EHSA are obtained for ride comfort. The optimal solutions (‘Pareto-optimal solutions’) are also obtained by considering the trade-off between ride comfort and road handling.     

大型载货汽车被动安全性的特点及改进措施

大型载货汽车造成的人员死亡仅次于小型客车，工货汽车在交通事故中造成对方伤害的主要因素是：大载货汽车车架结构离地高度大，在前、后方造成轿车钻入碰撞、侧面造成展压，大型载货汽车的质量远大于轿车；与轿车时导致碰撞相容性问题，前、后下部防护装置能有效地防止轿车钻入，合理的能量吸收特性可改善载货汽车与轿车的碰撞相容性。中用交通事故统计数说明载货汽车被动安全性的重要性，深入分析载货汽车被动安全性的特点，最后介绍了改进载货汽车被动安全性的措施。     

A study on the role of powertrain system dynamics on vehicle driveability

Vehicle driveability describes the complex interactions between the driver and the vehicle, mainly related to longitudinal vibrations. Today, a relevant part of the driveability process optimisation is realised by means of track tests, which require a considerable effort due to the number of parameters (such as stiffness and damping components) affecting this behaviour. The drawback of this approach is that it is carried on at a stage when a design iteration becomes very expensive in terms of time and cost. The objective of this work is to propose a light and accurate tool to represent the relevant quantities involved in the driveability analysis, and to understand which are the main vehicle parameters that influence the torsional vibrations transmitted to the driver. Particular attention is devoted to the role of the tyre, the engine mount, the dual mass flywheel and their possible interactions. The presented nonlinear dynamic model has been validated in time and frequency domain and, through linearisation of its nonlinear components, allows to exploit modal and energy analysis. Objective indexes regarding the driving comfort are additionally considered in order to evaluate possible driveability improvements related to the sensitivity of powertrain parameters.     

基于舒适性和轮胎动载的车辆悬架参数优化

为了改善汽车行驶的舒适性并减小轮胎对路面的动载，以某载货汽车为研究对象，建立了多目标优化模型，并采用统一目标函数法对车辆悬架参数进行优化。优化结果表明：优化后悬架刚度减小而阻尼增大，且前悬架参数变化较小，后悬架参数变化较大；相比于优化前，车身垂直方向加速度均方根值减小了20％，前轮动栽均方根值减小了40％，后轮变化更显著，减小了49％；采用多目标优化设计方法不仅可提高车辆自身的舒适性，而且可减小轮胎对路面的动载。     

Dynamic stability of forklift trucks in cornering situations: parametrical analysis using a driving simulator

This paper describes the examination of the vehicle dynamics and stability of four-wheeled forklift trucks (FLTs) in cornering situations. Cornering at excessive speed is one major reason for fatal accidents with forklifts caused by lateral tipover. In order to increase the lateral stability of this kind of working machinery, the influence of certain important design properties has been studied using an appropriate vehicle simulation model and a driving simulator. The simulation model is based on a multi-body system approach and includes submodels for the propulsion system and the tyres. The driving behaviour of the operator has not been modelled. Instead, a driving simulator has been built up and a real human driver was employed for ensuring adequate and realistic model input. As there have not been any suitable standardised test manoeuvres available for FLTs, a new driving test has been developed to assess the lateral stability. This test resembles the well-known J turn/Fishhook turn, but includes a more dynamic counter-steering action. Furthermore, the dimensions of the test track are defined. Therefore, the test is better adapted to the driving dynamics of forklifts and reflects the real driver behaviour more closely. Finally, a parametrical study has been performed, examining the influence of certain important technical properties of the truck such as the maximum speed, the position of centre of gravity, rear axle design features and tyre properties. The results of this study may lead to a better understanding of the vehicle dynamics of forklifts and facilitate goal-oriented design improvements.     

Tyre pressure monitoring using a dynamical model-based estimator

In the last few years, various control systems have been investigated in the automotive field with the aim of increasing the level of safety and stability, avoid roll-over, and customise handling characteristics. One critical issue connected with their integration is the lack of state and parameter information. As an example, vehicle handling depends to a large extent on tyre inflation pressure. When inflation pressure drops, handling and comfort performance generally deteriorate. In addition, it results in an increase in fuel consumption and in a decrease in lifetime. Therefore, it is important to keep tyres within the normal inflation pressure range. This paper introduces a model-based approach to estimate online tyre inflation pressure. First, basic vertical dynamic modelling of the vehicle is discussed. Then, a parameter estimation framework for dynamic analysis is presented. Several important vehicle parameters including tyre inflation pressure can be estimated using the estimated states. This method aims to work during normal driving using information from standard sensors only. On the one hand, the driver is informed about the inflation pressure and he is warned for sudden changes. On the other hand, accurate estimation of the vehicle states is available as possible input to onboard control systems.     

An Evaluation of Passive Automotive Suspension Systems with Variable Stiffness and Damping Parameters

Passenger discomfort, suspension working space and dynamic tyre loading parameters are calculated for different combinations of spring stiffness and damping coefficient representing the suspension system in a quarter car model subject to realistic random disturbance inputs from roads of widely differing quality. Sprung and unsprung masses and the tyre vertical stiffness and damping coefficient employed derive from a current production car. Designs which are best for the specific conditions represented are identified and their performance properties in other (off-design) conditions are considered, and conventional design is explained as the inevitable consequence of the need to compromise if fixed suspension parameters are used. Performance improvements possible if variable parameters can be employed are evaluated as a function of the ranges of variability provided, and a stratagem for controlling parameters is proposed.     

Sideslip estimation for articulated heavy vehicles at the limits of adhesion*

Various active safety systems proposed for articulated heavy goods vehicles (HGVs) require an accurate estimate of vehicle sideslip angle. However in contrast to passenger cars, there has been minimal published research on sideslip estimation for articulated HGVs. State-of-the-art observers, which rely on linear vehicle models, perform poorly when manoeuvring near the limits of tyre adhesion. This paper investigates three nonlinear Kalman filters (KFs) for estimating the tractor sideslip angle of a tractor–semitrailer. These are compared to the current state-of-the-art, through computer simulations and vehicle test data. An unscented KF using a 5 degrees-of-freedom single-track vehicle model with linear adaptive tyres is found to substantially outperform the state-of-the-art linear KF across a range of test manoeuvres on different surfaces, both at constant speed and during emergency braking. Robustness of the observer to parameter uncertainty is also demonstrated.     

Influence of unsteady aerodynamics on driving dynamics of passenger cars

Recent approaches towards numerical investigations with computational fluid dynamics methods on unsteady aerodynamic loads of passenger cars identified major differences compared with steady-state aerodynamic excitations. Furthermore, innovative vehicle concepts such as electric-vehicles or hybrid drives further challenge the basic layout of passenger cars. Therefore, the relevance of unsteady aerodynamic loads on cross-wind stability of changing basic vehicle architectures should be analysed. In order to assure and improve handling and ride characteristics at high velocity of the actual range of vehicle layouts, the influence of unsteady excitations on the vehicle response was investigated. For this purpose, a simulation of the vehicle dynamics through multi-body simulation was used. The impact of certain unsteady aerodynamic load characteristics on the vehicle response was quantified and key factors were identified. Through a series of driving simulator tests, the identified differences in the vehicle response were evaluated regarding their significance on the subjective driver perception of cross-wind stability. Relevant criteria for the subjective driver assessment of the vehicle response were identified. As a consequence, a design method for the basic layout of passenger cars and chassis towards unsteady aerodynamic excitations was defined.     

An Evaluation of Passive Automotive Suspension Systems with Variable Stiffness and Damping Parameters

SUMMARY

Passenger discomfort, suspension working space and dynamic tyre loading parameters are calculated for different combinations of spring stiffness and damping coefficient representing the suspension system in a quarter car model subject to realistic random disturbance inputs from roads of widely differing quality. Sprung and unsprung masses and the tyre vertical stiffness and damping coefficient employed derive from a current production car. Designs which are best for the specific conditions represented are identified and their performance properties in other (off-design) conditions are considered, and conventional design is explained as the inevitable consequence of the need to compromise if fixed suspension parameters are used. Performance improvements possible if variable parameters can be employed are evaluated as a function of the ranges of variability provided, and a stratagem for controlling parameters is proposed.     

User-Appropriate Tyre-Modelling for Vehicle Dynamics in Standard and Limit Situations

Summary When modelling vehicles for the vehicle dynamic simulation, special attention must be paid to the modelling of tyre-forces and -torques, according to their dominant influence on the results. This task is not only about sufficiently exact representation of the effective forces but also about user-friendly and practical relevant applicability, especially when the experimental tyre-input-data is incomplete or missing. This text firstly describes the basics of the vehicle dynamic tyre model, conceived to be a physically based, semi-empirical model for application in connection with multi-body-systems (MBS). On the basis of tyres for a passenger car and a heavy truck the simulated steady state tyre characteristics are shown together and compared with the underlying experimental values. In the following text the possibility to link the tyre model TMeasy to any MBS-program is described, as far as it supports the 'Standard Tyre Interface' (STI). As an example, the simulated and experimental data of a heavy truck doing a standardized driving manoeuvre are compared.     

半主动悬架磁流变液减振器研究

针对Passat B5轿车前悬架,开发了双筒滑阀式磁流变液减振器,提出了簧载质量的绝对速度及其与非簧载质量间的相对运动速度估计算法,利用实测悬架参数和磁流变液减振器的非线性阻尼力特性,建立了带磁流变液减振器的半主动悬架模型。沥青路面试验结果表明:相对于被动悬架,采用磁流变液半主动悬架后车辆平顺性改善大于10%。     

Advanced vehicle dynamics of heavy trucks with the perspective of road safety

ABSTRACT

This paper presents state-of-the art within advanced vehicle dynamics of heavy trucks with the perspective of road safety. The most common accidents with heavy trucks involved are truck against passenger cars. Safety critical situations are for example loss of control (such as rollover and lateral stability) and a majority of these occur during speed when cornering. Other critical situations are avoidance manoeuvre and road edge recovery. The dynamic behaviour of heavy trucks have significant differences compared to passenger cars and as a consequence, successful application of vehicle dynamic functions for enhanced safety of trucks might differ from the functions in passenger cars. Here, the differences between vehicle dynamics of heavy trucks and passenger cars are clarified. Advanced vehicle dynamics solutions with the perspective of road safety of trucks are presented, beginning with the topic vehicle stability, followed by the steering system, the braking system and driver assistance systems that differ in some way from that of passenger cars as well.