星王ZA6440轻型客车冷却系的改进设计

根据发动机冷却系的工作原理，通过对星王ＺＡ６４４０轻型客车冷却系的结构及总体布置分析，指出导致发动机过热的主要原因是压力盖密封不良、通风系统选择布置不合理等造成的。提出增加风扇直径、缩小护风罩间隙、增加风量及提高冷却能力等改进措施。试验结果表明，改进后的冷却系解决了ＺＡ６４４０轻型客车长期存在的发动机过热问题。     

某型自卸车冷却系冷却能力不足的优化设计

针对我公司某自卸车搭载潍柴340马力发动机车型,现有冷却模块无法满足发动机冷却需求问题,本文通过对护风罩形式进行了优化和冷却模块与整车的匹配(加装防热风回流装置)的整改,对整个冷却系统进行了优化,并进行了试验验证,解决了相关车型冷却能力不足的问题,为同类车型冷却系优化提供了借鉴。     

汽车发动机冷却风扇对机舱热管理影响的研究

文章应用CFD软件STAR CCM+及AMEsim研究了汽车发动机冷却风扇对机舱热管理的影响,在建立三维整车热管理系统数值模型的同时,建立了发动机冷却系统一维仿真模型。得到了车辆在不同转速和车速下散热器和冷凝器的进风量,分析了不同车速下,发动机冷却风扇转速与冷却模块进风量之间的关系,以及散热器进风量对发动机冷却液水温的影响。结果表明:随着车速的提高,风扇转速对散热器进气量的影响逐渐降低。当车速小于60km/h时,风扇转速对散热器进气量的增加有明显的作用;结合车辆开发性能要求,通过一维、三维联合仿真确定了该车辆发动机冷却风扇的合理转速,并且验证了所选风扇转速的合理性和可靠性。     

冷却系散热性能室内模拟试验

介绍了在底盘测功机上对散热性能进行的试验。采用正交试验方法,对影响IVECO40—8 Sofim型发动机冷却系散热器性能的各种因素进行了分析。     

略论坦克发动机的冷却问题

解决坦克发动机冷却问题是一个有一定难度的课题,因为这需要发动机本体、冷却系的大部件和整车总体布置三者的配合。本文作者就冷却系的零部件设计问题,参照国内外几台典型军用车辆发动机的冷却系特点,提出几点看法,如发动机的热平衡、冷却系的设计要点和提高冷却效果的措施,以供发动机设计人员参考。     

发动机后置客车冷却系的总体布置与设计

从总体上论述发动机后置客车冷却系的设计要点,并分析冷却系的各个主要组成部分及应着重考虑的问题;针对一些新技术在车辆冷却系中的应用,指出发动机冷却系技术的一些变化及发展趋势。     

冷却系的使用与维护

发动机冷却系的工作是否正常,将直接关系着发动机的动力性、经济性与工作的可靠性.因此,必须加强发动机冷却系的正确使用与维护. 1冷却系的正确使用     

发动机冷却系故障的应急修理

发动机冷却系是保障发动机在最佳的温度条件下工作的必要条件。发动机冷却系出现故障后引起的发动机温度过高或过低不仅会造成发动机动力性、经济性下降,而且还会加速机件的磨损,导致发动机早期损坏。所以在野外条件下冷却系发生故障时,必须采用相应的应急修理方法,尽可能恢复冷却系的功能,以保证发动机正常工作。     

电子控制油压驱动冷却风扇装置的开发

一、前言随着汽车发动机的高功率化和轿车设计的倾斜车头化等的技术发展,对大风量冷却风扇的要求近年来再一次高涨。冷却风扇有用于FR(前置发动机后轮驱动)车的发动机驱动风扇及用于FF(前置发动机前轮驱动)的电驱动风扇。采用这些大风量风扇,将会出现下述问题: 1.发动机驱动风扇(带液力耦合器)方面:     

15t级8×8越野汽车冷却系冷却能力的对比试验研究

1前言 在一种新车型的设计开发当中,对整车发动机的冷却系的考虑是必不可少的,其发动机冷却系的冷却能力必须适度.若冷却能力不足,将会造成发动机燃烧不正常、功率下降且发动机零件也会因润滑不良而加速磨损,以至出现发动机拉缸等.而若冷却能力过度又会造成热量损失过多,使转变成有用功的热量减少,同时增加了燃油消耗,结果也将使发动机功率下降,磨损加剧.因此设计合理的发动机冷却系是整车设计中非常重要的环节之一.     

Assessment of the influence of different cooling system configurations on engine warm-up, emissions and fuel consumption

One of the major goals of engine designers is the reduction of fuel consumption and pollutant emissions while keeping or even improving engine performance. In recent years, different technical issues have been investigated and incorporated into internal combustion engines in order to fulfill these requirements. Most are related to the combustion process since it is responsible for both fuel consumption and pollutant emissions. Additionally, the most critical operating points for an engine are both the starting and the warming up periods (the time the engine takes to reach its nominal temperature, generally between 80°C and 90°C), since at these points fuel consumption and pollutant emissions are larger than at any other points. Thus, reducing the warm-up period can be crucial to fulfill new demands and regulations. This period depends strongly on the engine cooling system and the different strategies used to control and regulate coolant flow and temperature. In the present work, the influences of different engine cooling system configurations on the warm-up period of a Diesel engine are studied. The first part of the work focuses on the modeling of a baseline engine cooling system and the tests performed to adjust and validate the model. Once the model was validated, different modifications of the engine coolant system were simulated. From the modelled results, the most favourable condition was selected in order to check on the test bench the reduction achieved in engine warm-up time and to quantify the benefits obtained in terms of engine fuel consumption and pollutant emissions under the New European Driving Cycle (NEDC). The results show that one of the selected configurations reduced the warm-up period by approximately 159 s when compared with the baseline configuration. As a consequence, important reductions in fuel consumption and pollutant emissions (HC and CO) were obtained. On doctoral leave from Universidad Technológica de Pereira (Colombia)     

汽车冷却系统现状及发展趋势

冷却系统是发动机的重要系统,文章介绍了汽车冷却系统各零部件的现状及发展趋势,同时详细介绍了汽车冷却系统设计方法。     

康明斯柴油机润滑系统的检修

康明斯系列柴油机采用全流量冷却式和变流量冷却式两种润滑系统，如NT855C型柴油采用的是全流量冷却式润滑系统。介绍了该柴油机润滑系统的组成及工作原理。在润滑系统的检修中，分析了机油冷却器的主要故障，机油冷却器的清洗与检查，机油冷却器装配时的注意事项等。     

侧置式重型柴油机中冷器和散热器布置形式对冷却性能的影响

以侧置式重型柴油发动机舱内的冷却模块(中冷器和散热器)为研究对象,建立了发动机舱及冷却模块的内部三维流动与传热的数值仿真模型。通过舱内冷却空气流动与冷却模块的传热耦合仿真分析,研究了中冷器和散热器在前后布置与上下布置两种形式下的散热性能。结果表明:与中冷器和散热器的前后布置形式相比,采用上下布置形式时,散热器冷却液出口温度基本不变,中冷器热侧出口温度降低了24%。中冷器和散热器上下布置形式有利于进一步降低发动机热负荷,减小发动机冷却模块尺寸,节约材料,优化发动机舱空间布局。     

基于模糊控制的大客车冷却系统

冷却系统是发动机的重要组成部分，分析了传统冷却系统的不足，设计了基于模糊控制发动机电子控制冷却系统，该冷却系统能够实现散热风扇的无级变速，使发动机工作在最佳温度，使之更经济、更环保，给出了模糊控制器的仿真结果以．及模拟情况下工作稳定可靠。     

Investigation into the development of a bus electrical cooling fan system

Manufacturers of commercial vehicles are facing a substantial increase of heat release into their cooling systems. The main sources for this increase are more stringent emissions leading to new combustion technologies and the increased power of these engines. The total increase in the cooling requirement may be up to 20% over the current level. At the same time, the noise levels must be decreased, and fuel economy has to improve. This forces manufacturers to consider new concepts and optimize the efficiency of the cooling system. A bus engine cooling fan system is one of the main means of vehicular fuel efficiency reduction. This is becoming a major factor in city noise, and the necessity of electromagnetic technical development is very great. This study features a highly effective BLDC motor for engine cooling fans with high effectiveness and low noise, which is most suitable for fan blade technical development and cooling fan performance evaluation technical development.     

后置柴油机膨胀水箱的功能

由于各种原因在冷却系中所形成的气泡，在冷却液循环时可能产生气阻，而气阻对发动机的危害是相当大的，气阻可引起柴油机内部温度升高和局部冷却不均匀等。城市公交客车上越来越多地采用后置柴油机，在其冷却系中增设了膨胀水箱。介绍了膨胀水箱的结构与功能，以及使用时应注意的事项。     

Effects of ground vehicle inclination on underhood compartment cooling

This work reports on experiments carried out on a real passenger vehicle in a large wind tunnel to investigate the effects of car inclination on underhood cooling. The vehicle??s underhood is instrumented by thermocouples that measure the temperatures of many underhood components during different car functioning modes. Measurements are carried out for three thermal functioning points at car speeds 90, 110 and 130 km/h. In these experiments the engine was in operation and the front wheels positioned on the test facility with power-absorption-controlled rollers. Three car inclinations are investigated: flat, uphill and downhill. The results show that car inclination, even if very small, can have significant effects on underhood cooling and must be taken into consideration in numerical simulations and controlled in experimental tests. It was shown that down-hill and up-hill inclinations increase temperatures of components, air zones and engine parameters in the underhood, with higher effect for the down-hill inclination. Temperature increases in constant-speed driving phase are higher than in thermal soak phase.     

V型多缸柴油机冷却系统流动不均匀性研究

采用SolidWorks建立某V型多缸柴油机冷却系统的水路三维模型,利用FLUENT软件对冷却系统中水路的流动进行了三维仿真计算,分析了冷却系统在不同发动机入口流量情况下左右两排气缸流量的差异及单排气缸中通过各缸盖的流量不均匀性变化规律.结果表明:随发动机入口总流量的增加,左排气缸冷却液流量与右排气缸冷却液流量分配的差异减小,趋于均匀;单排气缸中,通过各缸缸盖的流量绝对值差异随总流量的增加而增加,但不均匀度变化较小.     

基于最小耗功的发动机冷却系统设计研究

应用商用仿真软件GT-Cool对某客车柴油机建立冷却系统一维仿真计算模型。基于最小耗功原则,在设定发动机进出口温差和发动机出口温度的情况下,获得最合适的冷却液流量和冷却空气流量特性需求,为水泵和风扇的传动系统以及节温器的匹配提供了优化的边界条件。