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1.
温树德  瞿跃民 《汽车技术》1999,(2):30-31,34
从材料,生产工艺等方面对采用粉末冶金工艺制造机油泵驱动齿轮进行了试验研究,并对合金铸铁机油泵驱动齿轮的粉末冶金机油泵驱动齿轮加以比较,得出结论:CA488发动机采用粉末冶金材料制造机油泵驱动齿轮可提高材料利用率,减少机械加工工序,降低制造成本。  相似文献   

2.
本文通过分析BJ—130型汽车转向节主销衬套使用粉末冶金制品十多年来存在的问题,经过五年多为寻求转向节主销衬套的最佳材料所作的试制试验,在6种材料衬套试验数据的基础上得出,新型粉末冶金材料粉冶Ⅱ用作轻型汽车转向节主销衬套,能获得最佳的技术经济效果。  相似文献   

3.
为拓宽粉末冶金材料的应用领域,研究了一种铁基粉末烧结材料,并对其进行了高频感应淬火表面处理。用扫描电镜(SEM)观察了材料表面硬化层的组织形貌,用显微硬度计测定了材料横截面的显微硬度,在磨损试验机上进行了干滑动摩擦磨损试验。结果表明,经高频淬火后,在该铁基粉末冶金材料表面得到了针状马氏体相变硬化层,材料表面硬度显著提高,因而耐磨性也得到明显提高,同时还扩大了铁基粉末冶金材料的应用载荷范围。该材料可用于制造汽车齿轮、凸轮等零件。  相似文献   

4.
粉末冶金所具有的优越性使其在汽车工业中具有一定的地位,它的作用表现在:取代部分其他金属材料零件。随着汽车工业的不断发展,粉末冶金零件在汽车工业的应用越来越广,受到很大重视。本文即论述了粉末冶金在汽车工业中的必要性,介绍了几种粉末冶金材料及在发动机中的典型应用。  相似文献   

5.
根据粉末冶金烧结材料的塑性变形规律,推导出了广义塑性屈服条件。分析了待定参数对屈服条件的影响以及在传统参数确定方法中存在的问题,提出了新的方法。通过烧结铁圆柱试样单向压缩试验,验证了粉末冶金烧结材料广义塑性屈服条件的合理性和适用性。  相似文献   

6.
现代发动机气门座圈材料的发展   总被引:3,自引:0,他引:3  
阐述了气门座圈的工作环境和磨损机理,高品质气门座圈的关键在于恰当的材料选择和零件的合理设计,在材料选择时必须考虑材料的物理性质和机械性能,由于粉末冶金材料具有成形尺寸精度高,合金选用和烧结后处理工艺灵活以及明显节约原材料、工时和能源等优点;因此与其它材料相比具有明显的竞争力,在内燃机中得到了日益广泛的应用,我国ATP公司(中日美合资安庆帝伯粉末冶金有限公司)引进国外先进的粉末冶金材料和制备技术,研制并开发了多种具有高热硬度和高耐磨性的气门座圈,适用于高强化的汽油机、柴油机和某些代用燃料发动机。  相似文献   

7.
粉末冶金高强铝合金在汽车工业中的应用   总被引:4,自引:0,他引:4  
粉末冶金高强度铝合金是重要的汽车轻量化材料。综述了粉末冶金高强度铝合金在汽车工业中的应用现状,对汽车用粉末冶金零件的发展、粉末冶金铝合金技术的发展以及粉末冶金铝合金的合金化问题进行了论述,同时对纳米铝合金材料作了一些简单介绍。  相似文献   

8.
<正> 本文列出了6、12、100型内燃机车柴油机用的粉末冶金活塞环性能研究的结果。用所研究的粉末冶金材料制成的活塞环与铸铁环相比,它具有较高的物理-机械性能:抗弯强度、弹性模数、永久变形系数。  相似文献   

9.
结合粉末冶金材料汽车同步器齿环和行星齿轮热模锻工艺实验,从粉末材料、预制坯设计、加热、锻造等方面阐述了高性能粉末冶金材料热模锻成形的关键技术。  相似文献   

10.
粉末冶金件的应用及发展前景   总被引:3,自引:0,他引:3  
粉末冶金材料是由几种金属粉末或金属与非金属粉末混合压制成型,并经过烧结而获得的材料.近10年来,粉末冶金工业发展迅速,它是一项颇具市场竞争力的少无切削金属加工方法,随着技术的不断进步,我国粉末冶金制品的产量明显增长.  相似文献   

11.
开发了一种RE-Fe-Ni-Cr粉末冶金材料,采用等离子喷涂方法在水泥混凝土泵缸套表面喷涂该合金粉末,分析了该合金的组织结构,以及稀土元素含量对耐磨性的影响。研究结果表明。添加稀土元素可获得致密化程度较高、合金元素分布较为均匀的组织,并且有较高的硬度和良好的耐磨性。  相似文献   

12.
A hybrid hydraulic vehicle (HHV) combines a hydraulic sub-system with the conventional drivetrain in order to improve fuel economy for heavy vehicles. The added hydraulic module manages the storage and release of fluid power necessary to assist the motion of the vehicle. The power collected by a pump/motor (P/M) from the regenerative braking phase is stored in a high-pressure accumulator and then released by the P/M to the driveshaft during the acceleration phase. This technology is effective in significantly improving fuel-economy for heavy-class vehicles with frequent stop-and-go drive schedules. Despite improved fuel economy and higher vehicle acceleration, noise and vibrations are one of the main problems of these vehicles.

The dual function P/Ms are the main source of noise and vibration in a HHV. This study investigates the dynamics of a P/M and particularly the profile and frequency-dependence of the dynamic forces generated by a bent-axis P/M unit. To this end, the fluid dynamics side of the problem has been simplified for investigating the system from a dynamics perspective. A mathematical model of a bent axis P/M has been developed to investigate the cause of vibration and noise in HHVs. The forces are calculated in time and frequency domains. The results of this work can be used to study the vibration response of the chassis and to design effective vibration isolation systems for HHVs.  相似文献   

13.
Worldwide, the tire market requires safe and eco-friendly tires. In this study, a self-inflating tire (SIT) was studied and manufactured. Self-inflating tire refers to a technique for maintaining appropriate tire pressure. An internal regulator senses when tire inflation pressure has dropped below the set air pressure. The tire boosts air through the valve when rolling and compressed air enters into the tire. This procedure keeps the tire air pressure at an appropriate level and increases tire safety. In this study, a regulator was used as a negative-pressure system. A check valve was selected the minute flow check valve depending on the shape of the configured system. In addition, the material of the tube was developed with excellent physical properties and resistances (elastic rebound, working temperature, etc.) owing to its complete compression and restoration. A tube performance tester was developed and a computer aided engineering (CAE) model was modeled for comparison with the test results. Using the tester and model, it was possible to optimize the shape of the tube and regulator. Finally, the reliability of the study was verified through the prototype test. The developed equipment and systems can be used for the manufacture of high-performance and safe tires.  相似文献   

14.
本文通过对发动机工作时,气缸盖总成中的气门座圈严重磨损的原因进行分析后,对其材料和材料热处理要求提出改进方案,并经过整机试验验证,选择了适合本机型发动机使用的气门座圈材料及其热处理要求。  相似文献   

15.
为了确定新型路面应力吸收层-纤维沥青应力吸收中间层(FR-SAMI)各材料的最佳用量,采用正交试验法进行试验设计,通过室内剪切试验得到的剪切强度和拉拔试验得到的粘结强度两个性能指标,来评价新旧路面界面间的粘结强度性能,并确定了FR-SAMI各材料最佳用量:纤维为120g/m2,纤维长度为6~8cm,乳化沥青为1.2kg/m2。  相似文献   

16.
对采空区注浆处治常用的水泥粉煤灰浆液进行发泡改性,制成泡沫轻质土新型注浆材料,通过室内试验研究其施工性能及其影响因素。结果表明:在同一固相比条件下,浆液流动度随着水固比的减小而减小。新材料流动性随泡沫溶液掺量的增加而减小;随着水固比的减小和泡沫溶液掺量的增加,新材料的分离率逐渐减小;在相同固相比情况下,泡沫轻质土凝结时间随着水固比(水灰比)的减小而相应地缩短。水固比(水灰比)对泡沫轻质土的凝结时间有显著影响;提出了满足施工要求的公路下伏采空区泡沫轻质土新型注浆材料的配比范围。  相似文献   

17.
环氧树脂碎石混合料(Epoxy Resin Mixture,简称ERM)是由环氧树脂胶粘剂与单级配或间断级配骨料按一定配合比拌合而成的新型路面材料,其孔隙率范围一般在15%~35%,具有良好的透水性,属新型透水路面,主要用于人行道以及景观道路。针对ERM在高温多雨地区路面工程中的应用环境,采用无侧限抗压强度试验研究3种粒径、两种岩性的环氧树脂碎石混合料材料在水-热循环作用下抗压强度损失规律以及特点,寻求环氧树脂与碎石的最佳粒径以及岩性组合。结果表明:经历5次水-热循环作用后,对4种不同粒径、不同岩性的环氧树脂碎石混合料进行无侧限抗压试验,ERMa、ERMb、ERMc、ERMd的强度损失依次为9.35%、10.41%、13.91%、20.66%。因此,在高温多雨环境下,使用ERM作为铺面材料时,对该种材料的水热循环破坏要给予重视。  相似文献   

18.
尾矿砂是铁矿石提炼后的一种废弃物质,由于其盲目乱放淤积河道,占用大量耕地,并形成新的沙尘源地。文章通过大量室内试验和实际施工,将尾矿砂作为一种建筑材料应用于路面基层中,取得了成功经验,从而减少了环境污染,节约了土地资源。  相似文献   

19.
This study proposes a structural design method for an outer tie rod installed in a passenger car. The weight of the outer tie rod is optimized by using the aluminum alloy Al6082M, which is developed as a steel-substitute material, and applying structural optimization techniques. The high strength aluminum with improved mechanical properties was developed to reduce the weight of the outer tie rod. The newly developed aluminum alloy Al6082M is applied as the material of the outer tie rod. The static strength due to inertia force, durability and buckling performances are considered in the structural design of the outer tie rod. At the proto design stage of a new outer tie rod, it is cost-effective to utilize FE (finite element) analysis to predict each of these performances. In addition, the current trend in the structural design of automobile parts is to use optimization techniques to reduce the weights of the parts. First, for an arbitrary base design, the static strength, the life cycle and the buckling load are calculated to check whether the design satisfies its criteria. Then, the critical performance is selected so as to include its loading condition only in the optimization process. In this study, the metamodel based optimization process using kriging is adopted to obtain the minimum weight satisfying the critical design requirement. Then, the feasibility of the determined optimum shape is investigated against the other performances. Finally, the optimum design of outer tie rod is modified by considering forging efficiency. The performances of the final design are investigated through simulation and experiment.  相似文献   

20.
为解决水泥基灌浆料早期强度不足,工作性能较差的技术难点,探究了复配水泥灌浆料的性能。结果表明:灌浆材料流动性与复配P·O42.5R水泥或复配P·O42.5水泥的掺量成反比,在相同掺量下,P·O42.5R水泥有更大的早期强度。通过在2种水泥中掺入不同替代率的硫铝酸盐水泥,发现:硫铝酸盐水泥不利于浆体流动,但有利于提高浆体容重和膨胀率,并且能明显地提高浆体早期强度,在复配水泥灌浆料中,应优先选用P·O42.5R水泥,硫铝酸盐水泥的适宜掺量宜为9 %。  相似文献   

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