Cooperative control of the motor and the electric booster brake to improve the stability of an in-wheel electric vehicle

A cooperative control algorithm for an in-wheel motor and an electric booster brake is proposed to improve the stability of an in-wheel electric vehicle. The in-wheel system was modeled by dividing it into motor and mechanical parts, and the electric booster brake was modeled through tests. In addition, the response characteristics of the in-wheel system and the electric booster brake were compared through a frequency response analysis. In the cooperative control, the road friction coefficient was estimated using the wheel speed, motor torque, and braking torque of each wheel, and the torque limit of the wheel to the road was determined using the estimated road friction coefficient. Based on the estimated road friction coefficient and torque limit, a cooperative algorithm to control the motor and the electric booster brake was proposed to improve the stability of the in-wheel electric vehicle. The performance of the proposed cooperative control algorithm was evaluated through a hardware-in-the-loop simulation (HILS). Furthermore, to verify the performance of the proposed cooperative control algorithm, a test environment was constructed for the anti-lock braking system (ABS) hydraulic module hardware, and the performance of the cooperative control algorithm was compared with that of the ABS by means of a HILS test.     

Improvement of drivability and fuel economy with a hybrid antiskid braking system in hybrid electric vehicles

When braking on wet roads, Antilock Braking System (ABS) control can be triggered because the available brake torque is not sufficient. When the ABS system is active, for a hybrid electric vehicle, the regenerative brake is switched off to safeguard the normal ABS function. When the ABS control is terminated, it would be favorable to reactivate the regenerative brake. However, recurring cycles from ABS to motor regenerative braking could occur. This condition is felt to be unpleasant by the driver and has adverse effects on driving stability. In this paper, a novel hybrid antiskid braking system using fuzzy logic is proposed for a hybrid electric vehicle that has a regenerative braking system operatively connected to an electric traction motor and a separate hydraulic braking system. This control strategy and the method for coordination between regenerative and hydraulic braking are developed. The motor regenerative braking controller is designed. Control of regenerative and hydraulic braking force distribution is investigated. The simulation and experimental results show that vehicle braking performance and fuel economy can be improved and the proposed control strategy and method are effective and robust.     

Design of Regenerative Anti-Lock Braking System Controller for 4 In-Wheel-Motor Drive Electric Vehicle with Road Surface Estimation

This paper presents a regenerative anti-lock braking system control method with road detection capability. The aim of the proposed methodology is to improve electric vehicle safety and energy economy during braking maneuvers. Vehicle body longitudinal deceleration is used to estimate a road surface. Based on the estimation results, the controller generates an appropriate braking torque to keep an optimal for various road surfaces wheel slip and to regenerate for a given motor the maximum possible amount of energy during vehicle deceleration. A fuzzy logic controller is applied to fulfill the task. The control method is tested on a four in-wheel-motor drive sport utility electric vehicle model. The model is constructed and parametrized according to the specifications provided by the vehicle manufacturer. The simulation results conducted on different road surfaces, including dry, wet and icy, are introduced.     

4WD电动汽车转速闭环控制

研究了4WD电动汽车的转速闭环控制：提出了摸型跟踪2自由度转速闭环控制策略和基于观测器的车速估算方法。介绍了该控制方法的基本原理及实现技术通过轮毂电机加载试验台的硬件在回路仿真、9自由度整车模型弯道制动及分离系数路面仿真，验证了该控制方法的有效性。     

Engine clutch torque estimation for parallel-type hybrid electric vehicles

This paper mainly focuses on the accurate estimation of the torque transferred through the engine clutch installed between the engine and the drive motor in parallel-type hybrid electric vehicles. The estimation of the engine clutch torque primarily relies on the forward-direction observer which uses the nominal engine net torque information. To overcome the limitation of using the nominal engine torque information that it may not be accurate during the transient states or due to the influence of external disturbance such as the road condition and wind, the forward-direction observer is supplemented by the use of reverse-direction observer which uses the driveline model and wheel speed measurements. In addition, the drive motor torque information is used to calibrate the nominal engine torque during the idle charging state, so that the driveline characteristic unique to parallel-type hybrid electric vehicle can be utilized to increase the estimation accuracy. Finally, the estimation performance of the designed observer is tested via simulation and experiments based on a real vehicle.     

基于电机最优回馈转矩曲线的制动控制策略

本文中首先基于电机等效电路模型,分析了车用内置式永磁同步电机的耗能制动状态和回馈制动状态;然后根据电机矢量控制原理,对控制电流指令进行解析,并经试验数据的验证;接着计算得到永磁同步电机最优回馈转矩曲线,并据此提出一种制动回馈能量最优的串联制动控制策略。最后针对某P4并联混合动力商用车,仿真分析了在C?WTVC、CHTC?TT循环工况和试验采集到的某段省道工况下,并联制动和所提出的串联最优制动控制策略下的百公里油耗和制动回收能量。结果表明,与并联制动控制相比,基于电机最优回馈转矩曲线的串联制动控制策略可降低油耗,并回收更多的制动能量,实现制动回收能量和燃油经济性的提升。     

路面附着系数的自适应衰减卡尔曼滤波估计

为了获得实时、准确的路面附着系数，进一步提高观测路面附着系数算法的精度和收敛速度，结合非线性车辆动力学模型和轮胎力修正模型，搭建分布式驱动电动汽车联合仿真平台，提出一种基于自适应衰减无迹卡尔曼滤波的路面附着系数观测算法。该算法设计与各轮对应的路面附着系数观测器，应用协方差匹配判据对观测器发散趋势进行判别，设计自适应加权系数修正预测协方差，以增强新近观测数据的利用率；同时采用次优Sage-Husa噪声估计器对未知的系统过程噪声进行估计，抑制观测器的记忆存储长度，调整过程噪声和测量噪声的均值与协方差，提高观测器的跟踪能力。利用分布式驱动电动汽车分别进行高、低附着路面和对开路面直线制动试验，并将自适应衰减无迹卡尔曼滤波路面附着系数观测器的观测结果与无迹卡尔曼滤波观测值、参考路面附着系数进行比较和分析。结果表明：高附着路面条件下，所设计的算法估计误差可控制在0.64%以内；低附着路面条件下，所设计的算法估计误差可控制在1.03%以内；对开路面条件下估计误差可控制在1.26%以内；自适应衰减无迹卡尔曼滤波算法相比无迹卡尔曼滤波算法响应速率更快，具有更高的估计精度和较强的自适应能力，估计结果整体上维持稳定，能够适应各种不同路面的估计。     

分布式驱动电动汽车回馈制动失效的液压补偿控制

分布式驱动电动汽车各驱动轮转速和转矩可以单独精确控制，便于实现整车动力学控制和制动能量回馈，从而提升车辆的主动安全性和行驶经济性。但车辆在回馈制动过程中，一旦1台电机突发故障，其他电机产生的制动力矩将对整车形成附加横摆力矩，从而造成车辆失稳，此时虽可通过截断异侧对应电机制动力矩输出来保证行驶方向，但会使车辆制动力大幅衰减或丧失，同样不利于行车安全。为了解决此问题，提出并验证一种基于电动助力液压制动系统的制动压力补偿控制方法，力图有效保证整车制动安全性。以轮毂电机驱动汽车为例，首先建立了整车动力学模型以及轮毂电机模型，通过仿真验证了回馈制动失效的整车失稳特性以及电机转矩截断控制的不足；然后，建立了电动助力液压制动系统模型，并通过原理样机的台架试验验证了模型的准确性；接着，基于滑模控制算法设计了制动压力补偿控制器，并在单侧电机再生制动失效后的转矩截断控制基础上完成了液压制动补偿控制效果仿真验证；最后，通过实车试验证明了所提控制方法的有效性和实用性。研究结果表明：在分布式驱动电动汽车单侧电机再生制动失效工况下，通过异侧电机转矩截断控制和制动系统的液压主动补偿，能够使车辆快速恢复稳定行驶并满足制动强度需求。     

Dynamics characteristics analysis and control of FWID EV

Compared with internal combustion engine (ICE) vehicles, four-wheel-independently-drive electric vehicles (FWID EV) have significant advantages, such as more controlled degree of freedom (DOF), higher energy efficiency and faster torque response of an electric motor. The influence of these advantages and other characteristics on vehicle dynamics control need to be evaluated in detail. This paper firstly analyzed the dynamics characteristics of FWID EV, including the feasible region of vehicle global force, the improvement of powertrain energy efficiency and the time-delays of electric motor torque in the direct yaw moment feedback control system. In this way, the influence of electric motor output power limit, road friction coefficient and the wheel torque response on the stability control, as well as the impact of motor idle loss on the torque distribution method were illustrated clearly. Then a vehicle dynamics control method based on the vehicle stability state was proposed. In normal driving condition, the powertrain energy efficiency can be improved by torque distribution between front and rear wheels. In extreme driving condition, the electric motors combined with the electro-hydraulic braking system were employed as actuators for direct yaw moment control. Simulation results show that dynamics control which take full advantages of the more controlled freedom and the motor torque response characteristics improve the vehicle stability better than the control based on the hydraulic braking system of conventional vehicle. Furthermore, some road tests in a real vehicle were conducted to evaluate the performance of proposed control method.     

Vehicle velocity estimation using effective inertia for an in-wheel electric vehicle

In this study, a vehicle velocity estimation algorithm for an in-wheel electric vehicle is proposed. This algorithm estimates the vehicle velocity using the concept of effective inertia, which is based on the motor torque, the angular velocity of each wheel and vehicle acceleration. Effective inertia is a virtual mass that changes according to the state of a vehicle, such as acceleration, deceleration, turning or driving on a low friction road. The performance of the proposed vehicle velocity estimation algorithm was verified in various conditions that included straight driving, circle driving and low friction road driving using the in-wheel electric vehicle that was equipped with an in-wheel system in each of its rear wheels.     

A vehicle ABS adaptive sliding-mode control algorithm based on the vehicle velocity estimation and tyre/road friction coefficient estimations

A sliding-mode observer is designed to estimate the vehicle velocity with the measured vehicle acceleration, the wheel speeds and the braking torques. Based on the Burckhardt tyre model, the extended Kalman filter is designed to estimate the parameters of the Burckhardt model with the estimated vehicle velocity, the measured wheel speeds and the vehicle acceleration. According to the estimated parameters of the Burckhardt tyre model, the tyre/road friction coefficients and the optimal slip ratios are calculated. A vehicle adaptive sliding-mode control (SMC) algorithm is presented with the estimated vehicle velocity, the tyre/road friction coefficients and the optimal slip ratios. And the adjustment method of the sliding-mode gain factors is discussed. Based on the adaptive SMC algorithm, a vehicle's antilock braking system (ABS) control system model is built with the Simulink Toolbox. Under the single-road condition as well as the different road conditions, the performance of the vehicle ABS system is simulated with the vehicle velocity observer, the tyre/road friction coefficient estimator and the adaptive SMC algorithm. The results indicate that the estimated errors of the vehicle velocity and the tyre/road friction coefficients are acceptable and the vehicle ABS adaptive SMC algorithm is effective. So the proposed adaptive SMC algorithm can be used to control the vehicle ABS without the information of the vehicle velocity and the road conditions.     

A control strategy for parallel hybrid electric vehicles based on extremum seeking

An energy management control strategy for a parallel hybrid electric vehicle based on the extremum-seeking method for splitting torque between the internal combustion engine and electric motor is proposed in this paper. The control strategy has two levels of operation: the upper and lower levels. The upper level decision-making controller chooses the vehicle operation mode such as the simultaneous use of the internal combustion engine and electric motor, use of only the electric motor, use of only the internal combustion engine, or regenerative braking. In the simultaneous use of the internal combustion engine and electric motor, the optimum energy distribution between these two sources of energy is determined via the extremum-seeking algorithm that searches for maximum drivetrain efficiency. A dynamic programming solution is also obtained and used to form a benchmark for performance evaluation of the proposed method based on extremum seeking. Detailed simulations using a realistic model are presented to illustrate the effectiveness of the methodology.     

Vehicle sideslip estimation and compensation for banked road

The sideslip driving status is of fundamental importance to the stability of a vehicle. This paper presents a practical vehicle sideslip driving status estimation method that uses ESP (electronic stability program) sensors. ESP sensors such as wheel speed, lateral acceleration, yaw rate and steering wheel angle sensors are used to determine the sideslip driving status and distinguish a banked road. This estimation algorithm contains front-rear sideslip and banked road detection methods. The proposed sideslip estimation algorithm was designed to use the analytical redundancy of these sensors and Lagrange interpolation methods. The performance and effectiveness of the proposed estimation and compensation algorithm were investigated using vehicle tests. This paper presents the results of two cases that were used for the experimental verification: a curved flat road and banked road.     

汽车防抱死制动系统的自抗扰控制研究

汽车防抱死制动系统（Anti-lock Braking System,ABS）的作用是确保汽车制动时行驶方向的稳定性、可靠性,但是目前仍存在非线性、时变性以及参数不确定性等问题。为保证汽车制动行驶过程中的操纵稳定性和安全性,进一步实现各工况下防抱死制动系统的优化控制,以影响整车稳定的变量滑移率为研究对象,分析所设计策略的控制效果。搭建汽车动力学模型、制动系统模型、轮胎模型和滑移率模型等主要模型,设计基于滑移率的ABS二阶非线性自抗扰控制器。运用MATLAB/Simulink软件对基于自抗扰控制（Active Disturbance Rejection Control,ADRC）的ABS制动过程和基于模糊PID控制的ABS制动过程进行仿真,对比研究最佳滑移率、载荷、水泥-冰对接路面、扰动等对制动过程中的轮速、车速以及滑移率等动态性征反映的稳定性和抗扰能力的影响,同时研究其对最终制动距离和最终制动时间反映的制动性能的影响。最后,将自抗扰控制器和模糊PID控制器装配于试验车辆的ABS,进行水泥路面和冰-水泥对接路面制动过程的实车试验。研究结果表明：基于二阶非线性自抗扰控制算法的ABS制动的最终制动距离和最终制动时间更短、制动效果更优,制动过程中的轮速、车速和滑移率在响应速度、稳定性和抗扰能力等方面均更佳;试验结果与仿真结果吻合,证明了仿真模型及其仿真结果的可行性和正确性。     

Integrated chassis control for a three-axle electric bus with distributed driving motors and active rear steering system

This paper describes an integrated chassis control framework for a novel three-axle electric bus with active rear steering (ARS) axle and four motors at the middle and rear wheels. The proposed integrated framework consists of four parts: (1) an active speed limiting controller is designed for anti-body slip control and rollover prevention; (2) an ARS controller is designed for coordinating the tyre wear between the driving wheels; (3) an inter-axle torque distribution controller is designed for optimal torque distribution between the axles, considering anti-wheel slip and battery power limitations and (4) a data acquisition and estimation module for collecting the measured and estimated vehicle states. To verify the performances, a simulation platform is established in Trucksim software combined with Simulink. Three test cases are particularly designed to show the performances. The proposed algorithm is compared with a simple even control algorithm. The test results show satisfactory lateral stability and rollover prevention performances under severe steering conditions. The desired tyre wear coordinating performance is also realised, and the wheel slip ratios are restricted within stable region during intensive driving and emergency braking with complicated road conditions.     

Estimation of maximum road friction coefficient based on Lyapunov method

With the real time and accurate information of motor torque and rotation speed of the four-in-wheel-motordrive electric vehicles, a slip based algorithm for estimating maximum road friction coefficient is designed using Lyapunov stability theory. Modified Burckhardt tire model is used to describe longitudinal slip property of the tire. By introducing a new state variable, a nonlinear estimator is proposed to estimate the longitudinal tire force and the maximum road friction coefficient simultaneously. With the appropriate selection of estimation gain, the convergence of the estimation error of the tire longitudinal force and maximum road friction coefficient is proved through Lyapunov stability analysis. In addition, the error is exponentially stable near the origin. Finally the method is validated with Carsim-Simulink co-simulation and real vehicle tests under multi working conditions in acceleration situation which demonstrate high computational efficiency and accuracy of this method.     

Wheel slip control with torque blending using linear and nonlinear model predictive control

Modern hybrid electric vehicles employ electric braking to recuperate energy during deceleration. However, currently anti-lock braking system (ABS) functionality is delivered solely by friction brakes. Hence regenerative braking is typically deactivated at a low deceleration threshold in case high slip develops at the wheels and ABS activation is required. If blending of friction and electric braking can be achieved during ABS events, there would be no need to impose conservative thresholds for deactivation of regenerative braking and the recuperation capacity of the vehicle would increase significantly. In addition, electric actuators are typically significantly faster responding and would deliver better control of wheel slip than friction brakes. In this work we present a control strategy for ABS on a fully electric vehicle with each wheel independently driven by an electric machine and friction brake independently applied at each wheel. In particular we develop linear and nonlinear model predictive control strategies for optimal performance and enforcement of critical control and state constraints. The capability for real-time implementation of these controllers is assessed and their performance is validated in high fidelity simulation.     

智能分布式驱动汽车路径跟踪/制动能量回收协同控制策略研究

为了解决智能分布式驱动汽车路径跟踪与制动能量回收系统间的协同控制难题,充分考虑分布式驱动汽车四轮扭矩独立可控在智能驾驶系统中的优势,设计适应不同路面附着条件的智能分布式驱动汽车转向、制动分层协同控制策略。上层控制器依据不同的路面类型设计差异化的多目标代价函数,以综合优化各工况下的控制目标。高附路面下,制定满足最大能量回收值的全局参考车速,在线优化路径跟踪指令,实现最优能量回收的同时减小系统运算负荷;低附路面下,优先考虑车辆的路径跟踪性能和行驶稳定性,在多目标代价函数中取消对全局参考车速的跟随要求,增设终端速度约束与能量回收项性能指标并减小能量回收项性能指标的权重系数。上层控制器基于模型预测控制方法对多目标代价函数进行滚动优化与预测求解,得到期望的前轮转角及4个车轮的总制动扭矩需求。下层控制器根据制动扭矩需求对四轮的液压制动扭矩和电机制动扭矩进行分配,最终完成整个复合制动过程。基于MATLAB/Simulink和CarSim软件,搭建控制器在环仿真平台,并在高附和低附路面条件下对所提出的策略进行试验验证。研究结果表明：高附路面下,所提出的控制策略在准确跟踪期望路径的同时相较固定比例制动力分配方法可提升2.7%的能量回收值并减少约0.02 s的单次计算时间;低附路面下,与使用高附控制策略相比,能够保证车辆的路径跟踪准确性与行驶稳定性,同时可提升7.8%的能量回收值;控制器在环试验结果证明了该协同控制策略对车辆性能提升的有效性。     

CA6100SH8并联混合动力客车制动能量再生系统开发

提出一种新的制动能量再生系统。通过在CA6100SH8混合动力客车原装ABS系统的基础上增加压力传感器、双向单通阀和补气阀,配上控制模块,实现了驾驶员的制动意图,并达到最佳的制动能量回收效果;同时还确保了电机失效时的可靠制动。实车试验验证了该系统的制动能量再生功能。     

CVT混合动力汽车再生制动控制策略与仿真分析

分析了混合动力汽车制动过程中发动机反拖制动和CVT速比控制对车辆再生制动性能的影响,提出了低制动强度下仅由电机再生制动、高制动强度下电机与制动器共同制动和紧急制动时发动机参与制动的再生制动策略。对典型工况进行了再生制动仿真,仿真结果表明,CVT速比控制可使电机运行在高效区,从而获得了比传统手动变速混合动力汽车更好的制动能量回收效果。