数值模拟技术在铸造工艺中的应用

以生产厂家的典型铸件为例,根据实际生产条件,对其铸造工艺进行数值模拟计算.通过对数值模拟结果的分析,预测可能产生的铸造缺陷,进而提出新的优化铸造工艺的措施,以得到较高质量的铸件.     

汽车覆盖件冲模的实型铸造技术

实型铸造法生产冲模铸件具有许多的优点，其铸造工艺、涂料的性能不同于普通砂型铸造。冲模铸件材料可依据模具的工作环境选择不同铸铁。本文亦介绍了实型铸造的一些技术要点，并分析了常见的铸件缺陷。     

水基涂料对树脂自硬砂强度影响的研究

给出了树脂自硬砂用新型水基涂料的特点及涂敷工艺规范，生产实践表明，采用新型水基涂料和正确的涂敷工艺规范，可强化型（芯）表面，防止铸造缺陷，获得优质铸件．     

GE构架的铸造模拟分析及工艺改进

GE构架为机车上的一个关键零件,服役时承受重载和频繁的冲击载荷作用．因而要求该件组织致密,不允许有缩孔,缩松和气孔等缺陷．本文先运用Pro／e软件对GE构架进行实物造型,然后利用MAGMAsoft软件对铸件充型和凝固过程进行模拟,预测铸件可能发生缩孔、缩松缺陷的位置,最后针对模拟结果进行铸造工艺优化改进并进行生产实验．实验结果表明,工艺改进后得到的铸件热节缺陷几乎消失了,缩松或缩孔缺陷也相应地减少．     

特征参数法用于双辐板齿轮铸造工艺CAD

在分析计算双辐板齿轮特征参数的基础上，结合工厂多年的生产经验和有关设计理论利用ＡｕｔｏＬＩＳＰ语言开发了适用于此类铸件的铸造工艺ＣＡＤ软件包。该软件包包数据管理，工艺件管理，自动建立零件图，自动进行了工艺方案，加工余量、浇注系统、砂芯和冒口等设计与绘制以及自动生成铸造工艺卡等模块，整个设计过程配有各种图片及中菜单提示，经工厂使用效果良好。     

应用于发动机缸体缸盖中的消失模铸造技术

消失模铸造技术是把涂有耐火材料的泡沫塑料模样放入砂箱，高温使泡沫热解“消失”而获得铸件的一项精确成形的铸造技术。其技术在汽车中的应用十分广泛，尤其在发动机的缸体缸盖中的应用更是发展迅速。消失模铸造技术铸件精度高、灵活设计、生产清洁、制造成本低等特点显著。比传统的砂型铸造技术有更高的技术含量，用于气缸盖和气缸体等生产更加复杂、更加精确的高难度铸件，能充分体现出这种铸造技术的优越性和经济效益。     

绿色玉柴 和谐共赢

玉柴铸造中心承载希望与梦想 7月16日上午，玉柴铸造中心奠基开工仪式在玉柴工业园A区隆重举行。该项目规划总面积1800亩，建成后，玉柴年产高强度、薄壁、高质量、高水平的柴油机气缸体、气缸盖铸件毛坯将达到29万吨，是目前亚洲最大规模的柴油机铸件生产基地之一，生产的品种覆盖0．8升～12升微、轻、中、重型柴油机，不但包括了目前玉柴现有的全系列型号，还将覆盖未来玉柴全型谱规划产品。     

铸造工艺与工装CAD／CAM的现代进展

论述并归纳了近年来国内外在铸造工艺ＣＡＤ中的凝固数值模拟，浇冒系统设计及工装ＣＡＤ／ＣＡＭ方面的研究成果和系统软件的应用动态，探讨了凝固数值模拟今后研究工作中的进一步发展方向。并具体分析了砂型铸造，压铸及金属型铸造工装ＣＡＤ／ＣＡＭ的应用及发展趋势。     

机车车辆用低合金高强度铸钢件悬浮铸造可行性分析

为适应铁路运输事业的发展,必须采用低合金高强度铸钢制造某些机车车辆零件。为了提高此种材料的断裂韧性、耐冷脆性,耐疲劳性及耐磨性,本文分析了采用悬浮铸造工艺的司行性。综合分析的结果表明:采用该铸造工艺确可提高低合金高强度铸件的质量,并且在经济上也是合算的。     

应用X光电视对砂型铸造过程的研究

一、前言砂型铸件形成过程的研究,大多采用低温模拟,常温解剖铸件等方法,来描述铸件形成过程中的各种动态貌象。这些方法的弱点是:不能直接观察到铸件形成过程的真实貌象。因而也就不能对铸造过程中瞬间变化的动态作出详尽的解释。铸造行业中常用“睁眼造型,闭眼浇注”两句话来形容铸造生产,就是因为不能对液态金属充填铸型,铸件凝固,以及缺陷产生等等动态貌象进行直接观察研究。为了解决这个问题,丹麦     

Thermal flow simulation of twin-roll casting magnesium alloy

In order to better understand twin-roll casting process, a 3D finite element method (FEM) simulation was carried out, based on the conditions of the pilot vertical twin-roll caster, to study the thermal flow and solidification behavior in the twin-roll casting process. The simulation results show that non-uniform temperature and velocity distribution near the side dam region are the main reason for causing non-uniform solidification and non-uniform deformation along the cast sheet width. Therefore, it is necessary to preheat the side dams or improve the design of nozzle to compensate the effect of side dams on the casting process. High quality magnesium sheets have been cast after improved the casting devices.     

Modeling on directional solidification of solar cell grade multicrystalline silicon ingot casting

Solar energy is considered as one of the best alternative energy in the future. Multicrystalline silicon ingot casting is the main production process for major supply of solar cell. However, the casting process cannot be understood clearly because of some difficulties, such as enclosed furnace, long cycle time of production and so on. In this paper, an integrated model, including casting process analysis, quality prediction and production parameters optimization, is proposed and the preliminary results are acquired. The framework of the proposed model is introduced and the numerical simulation results on the temperature field and grain growth process are also given out and discussed.     

Establishment of particular methods in casting simulation

Casting simulation tool ADSTEFAN is useful to design casting technology of complicated iron castings. Based on the function of solidification analysis, special methods were taken to carry out the prediction and optimization of shake-out timing for large sized iron castings. It has been proved that these analyses are effective to iron casting production. During the research of cast iron semi-solid process, to predict and control the influence of inclined cooling plate on flow and heat transmission of molten iron, the basis of analysis model has been built in this study. Flow field simulation considering temperature field was carried out for further research and satisfied with the practical production.     

Computer Simulation of Mould Filling and Solidification of Castings

InfoructionThCcastingProcsscoInbinOsacomplex,dynandcPrOblemoffluldflowtalhCattransferinorthetoProduCethehighqualitycastings,thefoundryengineesshOuldknOWthCsesfluldflowandheaIransferMmenaPr6viouslyUoftwtaty,theSe~naaretDOdifficulttousethetheOrodcalanalysiswithOutcowtonalteWes'ThedeSignOfthecastingsystem(suchasgatinndeq)usedhaydepeAnunonextwthanonengineeringbo.MnysuccesshodeSigDSarendybasedontalanderrorInrecenW'theinCrodsingN[i]forwtraridPrOtOtyPincashngs~tomakacastingrightatthefu…     

斜拉桥主梁挂篮悬浇2种计算模拟方式的探讨

建立悬臂挂篮法施工桥梁的计算模型时,在待浇梁段未达到一定的强度和刚度前,计算模型中待浇梁段单元尚未生成,为了模拟主梁的这一悬臂现浇过程,需在挂篮单元上施加待浇段的等效自重。该文对建立计算模型时是否施加这一自重进行了对比,并通过实例分析找出2种模拟方式对计算结果的影响。     

落地支架在连续梁悬臂浇注施工中的应用

文章以某变截面连续梁为背景,阐述了挂篮悬臂浇筑法和落地支架现浇法两种施工方法对桥梁内力的影响.通过施工过程模拟,对桥梁在两种施工方法下的内力及变形进行计算;结合施工现场情况将不同施工方法的工期和成本进行对比分析.结果表明,连续梁的弯矩、变形受施工方法的影响较大;与挂篮悬臂浇筑法相比,采用落地支架施工的PC连续梁负弯矩减小,而正弯矩增大,边跨跨中的竖向挠度增加,同时缩短工期、降低成本.     

大跨度桥梁悬臂浇注施工技术探讨

悬臂浇注工艺在桥梁施工中的应用十分广泛,主要因为其施工工序相对简单和经济,而且不受施工场地限制.结合工程实践经验介绍大跨度桥梁悬臂浇注施工的关键工艺,可供类似拱桥施工参考.     

Regularization Method to the Parameter Identification of Interfacial Heat Transfer Coefficient and Properties during Casting Solidification

The accurate material physical properties, initial and boundary conditions are indispensable to the numerical simulation in the casting process, and they are related to the simulation accuracy directly. The inverse heat conduction method can be used to identify the mentioned above parameters based on the temperature measurement data. This paper presented a new inverse method according to Tikhonov regularization theory. A regularization functional was established and the regularization parameter was deduced, the Newton-Raphson iteration method was used to solve the equations. One detailed case was solved to identify the thermal conductivity and specific heat of sand mold and interfacial heat transfer coefficient (IHTC) at the meantime. This indicates that the regularization method is very efficient in decreasing the sensitivity to the temperature measurement data, overcoming the ill-posedness of the inverse heat conduction problem (IHCP) and improving the stability and accuracy of the results. As a general inverse method, it can be used to identify not only the material physical properties but also the initial and boundary conditions' parameters.     

六四式军用梁移动模架分块浇筑大跨径连续箱梁桥施工技术

针对80 m跨径等高连续箱梁的受力特点,紧扣"分块浇筑"施工工艺,提出采用装配式六四军用桁架作移模主梁的移动模架"分块浇筑"新方法,对其工艺流程和特点进行了简要介绍,并对装配式移动模架进行了设计和验算。结果表明所提出的工法是可行、经济的,为装配式六四军用梁移模"分块浇筑"在长大不等跨等高连续梁桥施工中的应用提供了理论参考,也为移动模架向大跨度方向发展提供了新的思路。