Forging penetration efficiency of steel H13 stepped shaft radial forging with GFM forging machine

The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM (Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D. According to the effective plastic strain, the mean stress and the mean plastic strain distribution of the radial forging, the forging penetration efficiency (FPE) was studied throughout each operation. The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity. The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper. There is compressive strain layer beneath the surface of the workpiece to be found, while there is tensile strain core in the center of the workpiece. These results could be a valuable reference for designing the similar forging operations.     

Multi-scale simulation for the forming of a heavy vessel head considering the evolution of defects and microstructure

The head of nuclear pressure vessel is a key component to guarantee the safety of nuclear power plant, so it is necessary to improve its mechanical properties during manufacturing. In the practical production, due to the huge size of the ingots from which the head is manufactured, coarse grains and voids are common defects existing in the material. Furthermore, cracks may appear in the forming process. It is highly demanded that the forming process must be properly designed with suitable parameters to compact the voids, to refine and homogenize the grains and to avoid cracks. Therefore, the research on the evolution of internal voids, grain size and cracks is very important to determine the forming process of huge components. SA508-3 steel is the material to manufacture the head of pressure vessel in the nuclear island. In the previous studies, we have separately built models to evaluate the evolution of internal voids, grain size and cracks during the hot forming process for SA508-3 steel. This study integrates the models for multi-scale simulation of the forging process of the head of nuclear pressure vessel in order to control the quality of the forgings. Through the software development, the models are integrated with a commercial finite element code DEFORM. Then, the extended forging and final forging processes of the head are investigated, and some appropriate deformation parameters are recommended.     

Research on voids deformation welding condition for manufacturing of heavy forgings

Crushing and diffusion welding are two critical healing stages of interior void defects in heavy forgings. The healing result depends on many factors during the forging process, such as stress, temperature, deformation and type of material, while the void diffusion welding condition is still not well known at the present. This paper is concerned with the deformation welding condition of the closed void interface in heavy ingot during the hot forging process. A void crushing experiment is carried out to recognize the microstructure of the closed void interface. According to the healing mechanism at high temperature, a new physical simulation model is setup to study the deformation welding process of the closed void interface based on the theory of atom diffusion and the interface contact mechanics prototype. Compared with the experimental results, the influence of deformation degree, forming temperature and holding time on the welding quality is discussed, and then the deformation welding condition of closed void interface is presented. The proposed condition helps to improve forging technology and product quality.     

Numerical analysis of unconventional forging process of hollowed shaft from Ti-6Al-4V alloy

This paper presents theoretical analysis of unconventional forging process of hollowed shaft from Ti-6Al-4V alloy in a three-slide forging press. This method in comparison with other metal forming methods allows for obtaining of hollowed products. The designed process is verified theoretically by means of numerical simulations based on finite element method with assumption of 3D state of strain. The following factors are considered in the analysis: material flow kinematics, strain distribution, temperature distribution and force of process. On the basis of results, it is stated that the application of designed technology allows for obtaining of a product of assumed quality. A comparison is made between material consumption in analyzed process and material consumption in typical metal forming methods, also in used at present technology of shaft manufacturing by machining only. It is stated that the application of forging in the three-slide forging press allows for a considerable decrease of manufacturing costs due to material savings and decrease of labor consumption of operations at finishing.     

基于DEFORM的空压机曲轴圆角滚压过程仿真与分析

应用DEFORM软件对曲轴滚压模型进行滚压过程的数值模拟,研究在滚压过程中危险部位的滚压应力和残余情况,以及滚压参数(滚压圈数、滚压速度、滚轮半径等)对残余应力的影响;接着对曲轴模型进行疲劳强度分析,研究其在受载情况下轴颈部位的应力变化情况。研究表明:圆角滚压技术是提高曲轴疲劳强度最有效的方法,不仅可以降低曲轴表面粗糙度、提高硬度,还可以减少应力集中、降低成本、提高生产效率。     

土石料双屈服面弹塑性模型的二次开发算法与应用

为了丰富ADINA、ABAQUS和ANSYS等大型通用有限元软件中岩土类材料本构模型,增强软件对某些土工结构的精细模拟计算能力,以土石料沈珠江双屈服面弹塑性模型为例,详细介绍了模型在商用有限元软件中的二次开发流程,对应力更新算法进行了改进,通过文献中粗粒土三轴试验数据进行对比分析,验证了改进算法的优越性.同时,采用模型面板坝资料进一步验证二次开发流程和算法的准确性,最后进行了某面板堆石坝工程的应用例证.本文所述应力积分算法和开发流程具有通用性,可供大型通用商业有限元软件开发双屈服面和多屈服面弹塑性本构模型时借鉴使用.      

增力式多向镦锻装置的研制

在通用压机上生产类似全纤维曲轴一类锻件的先进工艺为多向镦锻法。本文设计的新型增力式多向钮锻装置，在锻造接近结束时，可以增大水平锹粗力，其增力效果超过传统的ＲＲ锻造法及ＴＲ锻造法。     

Two step forging process of spur gear based on rigid parallel motion

To improve the forging process of spur gear,the metal flow rule is investigated in detail,and a hypothesis of radial rigid-parallel-motive (RPM) flow mode is given. Based on the RPM mode a novel specific gear forging technology is put forward by introduced upend forging process and constrained divided-flow technique. Firstly,finite element method is used to simulate the upend forging pre-forming and RPM finish forging,and equivalent stress field and load-stroke curve are investigated. Secondly,a correspondi...     

基于技术进步的观点,对金属材料成型中数值模拟的讨论

基于技术进步的观点,本文分析了在金属材料成型数值模拟软件开发中,可应用的新技术—即面向对象的程序设计方法,友好的输出界面和数值模拟软件与CAD／CAM软件的集成。     

动态显式有限元法在冷冲压加工模拟中的应用

介绍了动态显式有限元法的原理、特点和应用，并用动态显式有限元法对机车车辆的转向架交叉杆冷冲压加工过程进行计算机模拟分析．模拟分析的结果说明了动态显式有限元法在模拟像冲压加工这种大变形过程中的优越性．     

Numerical Simulation of Coupled Thermo-mechanical Behavior of a Cylinder Billet during Hot-forging Process

IntroductionInhotforging,variationanddistributiol1oftemperatureplayveryimportantroIeinviewofthermalstressesorthermalstrainaswe1lasthemateria1properties.MechanicaldefOrmationcangenerateheatbyfrictionalslidingand/ordissipatiOI1ofplasticwork.Theboundaryconditionfortemperatureismodifiedbythechangeinmaterialshape.Dietemperatureusuallyislowerthanworkpiecetemperatureandthisfactresultsindiechilling.Itsignificantlyaffectsthetemperatureoftheworkpiecea11d,consequently,alterstheflowstress.Whenthedieisr…     

轴对称模锻过程的CAS／CAD系统

本文运用上限元法分析了轴对称水平非对称锻件的模锻过程,建立了相应的计算机模拟系统(GAS);为了获得预成形毛胚的理想形状,作者运用计算机进行工序正向模拟之后,又进行了工序反向模拟,经实验验证,计算数据是正确的。     

Computer Simulation of Thermal-Mechanical Processing

AlterationIntroductionThereisastrongini6ractionamongtemPetalrefield,strCssfield,andmicrosttuctutulaltOrationinm8terialsduringtheirhotworking[l'2].Especiallyduringthecoolingprocess,inwhichtemPeratorechangnsgreatly,intendionsbecomemorecomplexbecauseoftransformationoccurmnce.Duringthehotdeformation,thingswillaPpearsuchas:a.hotdeformation,relatedtostressfieId,changesessentiallytheshaPeofmaterialsandcausesthevariationofthecontactstatebetWeenthedieandsample,resultinginchangeofthethermalboundnyco…     

基于多传感器信息融合技术的轨道交通车站设备故障诊断

本文在分析了轨道交通车站设备故障诊断的特点和多传感器信息融合技术的基础上,总结了适合于故障诊断的信息融合典型结构以及基于信息融合的故障诊断系统结构。该结构在轨道交通车站设备故障诊断系统中具有普遍意义,实用性强。     

电液锤改造的难点与解决办法

换头节能改造是对模锻锤和空气锤进行改造的有效方法，可以取得显著的经济效益和社会效益。主要介绍了电液锤换头改造模锻锤和空气锤过程中遇到的突出问题及解决的办法。     

一类点权网络中的全局最大动态流问题

全局最大动态流问题在交通运输等领域有着广泛的应用,以往关于该类问题的研究,基本上是针对只含弧权的普通网络或节点有一个停留时间和停留量限制的点权网络．但应用于某些实际问题时,网络中节点的权重具有方向性,一定数量的流通过节点时所耗费的时间和容量限制与其走行方向有关．本文针对这类点权网络,研究其全局最大动态流问题,建立了数学模型,提出了一种改进算法,并给出了数值算例．     

UWB传感器网络跨层优化模型的构建与实现

跨层设计是提高无线传感器网络整体性能的一种有效方法．文中在综合考虑MAC层调度、物理层功率控制、网络层路由三方面因素的基础上，结合UWB技术超带宽、低信号功率的特点，以实现网络最大数据传输速率为目标，构建了UWB传感器网络跨层优化模型．仿真实验结果表明，根据模型最优解进行网络配置可充分利用网络资源、显著提高网络的数据传输速率，以构建、求解优化模型的方式解决网络跨层问题是切实可行的．     

冷弯成型过程的有限元模拟

概述了冷弯成型过程有限元数值模拟的基本原理和基本算法，利用ANSYS／LS—DYNA分析软件对冷弯过程进行有限元数值模拟，并对模拟结果进行受力和应变分析以验证其可行性和正确性，为冷弯成型的工程设计提供了科学依据，从而降低设计风险。     

一个基于TSVM的GIF图像通用隐写检测方法

直推式支持向量机（TSVM）是一种从标记样本出发,对特定的未标记样本进行识别和分类的技术.本文分析了将TSVM应用到图像通用隐写检测中的可行性,提出并实现了基于TSVM的GIF图像通用隐写检测方法.实验结果表明,针对不同的GIF图像隐写工具,本文方法在较少标记样本条件下引入大量未标记样本,得到接近监督学习的通用检测效果.从而提高了GIF图像通用隐写检测的实用性.     

Coupled Thermo-Mechanical Modeling of Long Cone-Shaped Forging Based on Rigid Visco-Plastic FEM

Based on synthetically considering the coupled thermo-mechanical relations between temperature and deforming,a numerical simulation of the forging process for the special long cone-shaped workpiece of Al-5.44M-2.15L-0.12Zr alloy at high temperature was conducted by using the rigid visco-plastic finite element method.The relations between the total load and the displacement druing the forging ,and the distributions of stress,strain,temperature and strain rate,which can provide useful information for the process design,are obtained.