Optimization of pellet production process parameters in grate using simulation results

The objective of this paper is to optimize the parameters of pellet drying and preheating process in grate. A mathematical model of drying and preheating is developed, and is verified by the experiments. Further, the operating parameters of wind temperature, wind speed, grate speed and bed depth etc. are investigated through the orthogonal method using the simulation results. And a relationship of drying, preheating effects and operating parameters is achieved. The results show that the optimization effect can be achieved in the given range when air velocity is about 3.0 m/s and temperature is about 300, 500, 800, and 1 100 °C in the updraft drying zone, downdraft drying zone, preheating I zone, and preheating II zone respectively. The work is help for saving energy and reducing emissions in pellet induration.     

Development and application of thermal mathematical model of iron ore pellet bed in grate

Based on the analysis of heat transfer mechanics, physical and chemical change of pellet drying and preheating process in grate, the mathematical model is established and solved by three-diagonal matrix algorithm. With Visual Basic 6.0 a simulation software is developed. The model is verified by measurements at a domestic pellet plant, and the temperature distribution of pellet bed is gained. Meanwhile, the influence of different operation parameters on the pellet thermal process is studied. The results can be taken as a basis of practical production control and the grate optimizing design.     

Simulation and analysis of microstructure evolution of IN718 in rotary forgings by FEM

A numerical analysis was performed to study the in?uence of process parameters on the microstruc-ture evolution of IN718 alloy in rotary forging using the finite element method(FEM).For this purpose, a constitutive equation considering the effects of strain hardening and dynamic softening of IN718 alloy was built.The constitutive equation and microstructure models were implemented into the finite element code to investigate the microstructure evolution during rotary forging subject to large deformations.The simulations were carried out in the ratio of initial height to diameter range 0.2-0.8, the angle of the rocker 3°-7° and the relative feed per revolution range 0.01-0.1 r-1.The research results revealed the deformation mechanism and the correlation of process parameters with the grain size evolution of IN718 alloy during rotary forging.These provide evidence for the selection of rotary forging parameters.     

Composite Control of Precalciner Exit Temperature in Cement Rotary Kiln

Introduction　　Thecementkilnisalarge scaledcomplexsystem ,inwhichtheinvolvedcontrolobjectsincluderawmealflow ,exittemperatureofwettower ,negativepressureofkilnheadcover ,spoutwaterofkilnhead ,temperatureinprecalciner ,rotatingspeedofkiln ,strokeofcooling…     

基于单片机的木材干燥窑湿、温度测量仪表系统的设计

木材干燥控制是通过改变木材干燥窑内的温度、湿度来控制木材干燥过程的含水率。介绍作为湿度传感器的湿敏电容的特性及在木材干燥室的应用,并简要介绍该测量仪表的结构、工作原理。     

钢-铝石墨半固态铸轧复合的数值模拟

铸轧区的温度分布直接影响着铸轧过程的稳定性和复合板材的质量.针对实验室复合板半固态铸轧试验的特点建立了数学模型,采用有限元法对钢-铝石墨半固态铸轧复合过程的热流耦合问题进行了数值模拟计算,分析了不同浇注温度和铸轧速度下熔池内温度场变化的情况.模拟结果表明,当浇注温度为620℃,铸轧速度在0.6～0.8 m/min的范围内可保证铸轧稳定进行,此结论与试验数据相吻合.该模型可以有效预测凝固前沿位置,为半固态铸轧复合工艺的进一步研究和钢-铝石墨复合板的数字化生产提供了依据.     

基于碾压遍数的沥青路面压实度检测技术研究

沥青路面质量控制应着眼于施工过程而非施工之后.利用无核检测技术,分析施工过程中碾压遍数、碾压温度对压实度形成的影响.针对沥青路面工程,测试并分析了路面压实度与压实功、分布位置、混合料温度等因素的关系,得出结论：前4遍压实对路面压实度贡献最大;路面压实度在横向分布不均匀,两端存在压实不足的可能性;在压实3遍后混合料温度显著下降.研究表明,利用无核检测技术能有效、迅速地评价沥青路面施工质量,并对现场施工提出建议.     

基于神经网络的引线键合质量预测模型研究

针对引线键合质量与其影响参数之间存在非线性、强耦合关系的特点,提出一种基于弹性BP算法的BP神经网络引线键合质量预测模型.通过引线键合工艺过程的分析,提取了影响引线键合质量的工艺参数,采用BP神经网络结构,建立了引线键合质量预测模型.不同算法下的网络训练结果表明,弹性BP算法具有较快的收敛速度和较高的训练精度.仿真结果表明所建模型具有较高的预测精度,能够准确地反映键合质量综合指标的变化趋势.     

旋挖钻机在软弱地质条件下桩基施工技术的研究

20世纪80年代,我国在地基桩基施工中开始引进国外旋挖钻机施工技术,但公路桥梁桩基在软弱地质中的应用经常出现成孔坍塌、缩孔、倾斜等问题。本文通过钱江通道南接线工程中,对在透水性强的粉砂层和强度低、含水量高淤泥质的软土地质构造复杂的条件下,采用旋挖钻机成孔的施工技术方法,在施工过程中对泥浆选择、施工技术、工艺、质量控制进行研究,解决了旋挖钻机在软弱地质施工中塌孔、缩孔、倾斜的难题,取得了很好的效果。     

Kinetic characteristic for a synchronal rotary compressor

The synchronal rotary compressor is si mple instructure,but it has stronger adaptability for a vari-ety of working medium,so it is a good type as aircompressor,oil pump andrefrigerationsystemcom-pressor.The geometric theory and structure charac-teristics of this mechanis m are introduced[1].Itgives the designing background for the synchronalrotary compressor.The calculational methods of arotary speed of cylinder and relative speed bet weenthe cylinder and bladed rotor are deduced in detail;the…     

考虑油膜刚度的连杆结构动力学模型

对柴油机连杆动力学模型进行研究.结构动力学分析采用自主开发的SERLOD系统,以我国16V240ZJ柴油机连杆为例,工作载荷应用转动惯量法求出施加在相应位置,将油膜按弹簧进行模型化处理.结果表明在其他因素同等条件下,考虑油膜的动力学计算可以获得容易产生较大破坏的连杆低频振动参数.     

Numerical simulation on temperature and stress fields in beryllium during cutting process

The temperature and stress fields in beryllium during high speed cutting process were studied by employing a thermo-mechanically coupled finite element method (FEM). The results show that the temperatures in beryllium increase only a little during the cutting process. Both of the residual stresses for along and normal to the cutting direction are tensile stresses in the surface of beryllium after cutting. The cutting force and thrust force are about 280 and −250 kN/m at the steady stage, respectively. The main effects of coolant on the cutting process are to decrease the friction coefficient and heat between the tool and the workpiece, so to reduce the temperature, but almost no effects are made for stress. This study is helpful to enhance the understanding for stress formation and optimize the process parameters of beryllium.     

亏格g=1的复数旋转码

提出了亏格ｇ＝１的复数旋转码ＧＩＣＲ的概念,利用多层环面完全嵌套的方法给出了ＧＩＣＲ码的直观模型。ＧＩＣＲ码是复数旋转码从二维空间到三维空间的推广。利用弱区组设计的概念讨论了该码的极小距离与纠错能力,同时研究了ＧＩＣＲ码的对偶码,给出了ＧＩＣＲ码及其对偶码的主要参数。     

Modeling on directional solidification of solar cell grade multicrystalline silicon ingot casting

Solar energy is considered as one of the best alternative energy in the future. Multicrystalline silicon ingot casting is the main production process for major supply of solar cell. However, the casting process cannot be understood clearly because of some difficulties, such as enclosed furnace, long cycle time of production and so on. In this paper, an integrated model, including casting process analysis, quality prediction and production parameters optimization, is proposed and the preliminary results are acquired. The framework of the proposed model is introduced and the numerical simulation results on the temperature field and grain growth process are also given out and discussed.     

Numerical study on die design parameters of self-pierce riveting process based on orthogonal test

The concave die design of self-pierce riveting （SPR） is of critical importance for product quality. The optimization of concave die parameters based on orthogonal test is proposed to explore the relationship between self-pierce riveted joint quality and die parameters. There are nine independent die parameter factors in orthogonal test and each factor has 4 levels. In order to evaluate the interlock and neck thickness, we carry out numerical simulations by the software DEFORM-2D. Then, the primary and secondary factors that affect the joint quality have been found out by means of range analysis. Finally, an optimization scheme is brought forward to design concave die in SPR process, which indicates that the joint has higher quality than that of former orthogonal tests. This work can be extended by a detailed mechanical and fatigue analysis for the joint quality of SPR process.     

钳夹车挂货钩制造工艺分析

针对DILLIMAX690T高强钢组装焊接工艺难点并结合实际生产中挂货钩的整体加工精度,提出了钢板焊缝采用多层直通法焊条电弧焊,组焊后进行整体回火消除残余应力处理,进而整体喷砂处理的工艺分析了焊前清理、预热及层间温度、焊接工艺参数、整体回火工艺参数及装配等因素的影响.经实际运用验证,该工艺措施合理可行,达到质量要求且已取得良好的效益.     

实时测温技术在调质热处理中的应用

热处理工艺参数对金属部件的组织和力学性能有显著的影响,以盘形工件淬火热处理为例,采用实时测温技术准确监控淬火热处理过程中工件的加热和冷却的温度-时间历程,并结合随炉试样的组织和力学性能,科学制定出热处理工艺规范,控制热处理工艺过程,稳定热处理质量,使工件性能满足了使用要求.     

天然岩沥青改性对沥青流变性能的影响

借助动态剪切流变仪(DSR)、低温弯曲流变仪(BBR)和Brookfild旋转黏度仪,对不同掺量的天然岩沥青改性沥青的性能进行了试验研究,分析了岩沥青改性剂对基质沥青流变性能的影响。结果表明:加入岩沥青后沥青胶结料的PG高温等级和黏度提高,抗车辙因子增大,相位角减小,大大提高了沥青的高温稳定性和降低了温度敏感性,且随着掺量的增加变化幅度增大;低温条件下蠕变劲度模量增大,低温性能有所下降,但当岩沥青掺量为2%~8%时,不会对沥青胶结料的低温性能产生大的不利影响。     

基于改进PSO算法的岩石蠕变模型参数辨识

微粒群优化（PSO）算法是一类随机全局优化技术,具有收敛速度快、规则简单、易于实现的优点．针对岩石蠕变本构模型参数的辨识问题,本文利用FLAC软件自带的fish语言实现了改进PSO算法对本构模型参数的辨识．该方法从岩石本构模型参数的随机值出发,以蠕变过程中试件变形的实验值与计算值的误差大小作为适应度函数来评价参数的品质,利用改进PSO算法规则实现模型参数的进化,搜索出全局最优的模型参数值,从而实现了岩石蠕变本构模型参数的自适应辨识．利用该方法对页岩蠕变实验进行了仿真研究,实验结果表明：改进的PSO算法用于岩石蠕变模型的参数辨识是有效的．     

MODEL AND SIMULATION FOR A BRUSHLESS AC GENERATOR WITH AROTARY RECTIFIER

Objective For a brushless AC generator with a rotary rectifier, it is necessary and significant to model and simulate at normal and fault operation states. Methods Two new concepts, namely, Simulink signals and PSB (Power System Blockset) variables, are proposed, and the difference between the two concepts is clarified. Based on the new model for synchronous machines, a simulation model for a brushless AC generator with a rotary rectifier is constructed by Matlab/Simulink/PSB. This new model, which has a speed input terminal and an exciting voltage input one, can simulate the real electrical characters and direct mechanical connection between two synchronous machines perfectly. The rotary rectifier is a three-phase full-wave bridge rectifier which consists of six diodes. The model for the diodes is a macro-model which possesses much better accuracy than an ideal one of switches. Results Based on the present model, some simulation results such as exciting current waveform, phase current waveform and phase voltbge waveform are afftained at several operation conditions. Conclusion The simulation for a brushless AC generator with a rotary rectifier is demonstrated at normal and fault operation states, respectively. The results confirm the presented method.