制动低鸣噪声控制方法研究

进行制动噪声整车试验及利用台架噪声试验测量制动卡钳工作变形;建立盘式制动器摩擦耦合有限元模型,计算制动系统的复特征值,利用负阻尼比预测制动器产生噪声的趋势;对比制动噪声整车试验结果、台架噪声试验的制动卡钳振动工作变形以及非稳定模态振型,验证了有限元模型能较好地预测制动系统产生制动低鸣噪声的结论。指出,基于整车试验、台架试验和有限元仿真相结合的方法是解决制动低鸣噪声问题的途径。     

浮动式制动卡钳降低拖滞力矩的有效措施

车辆行驶中需克服轮端制动卡钳的制动拖滞力，可通过增加八字形复位弹簧、增大制动卡钳钳体缸孔内矩形密封圈槽前倒角、调整摩擦片压缩率、采用低摩擦阻力的导向销结构等措施，降低制动卡钳拖滞力矩；同时，制动卡钳所需液量相应增大，对制动踏板感和ADAS (Advanced Driver Assistance System，先进驾驶辅助系统)的AEB (Autonomous Emergency Braking，自动紧急制动)响应时间均带来不利影响，但踏板感模拟调节器和ADAS AEB预冲压功能可在一定程度上缓解这一不利影响。对拖滞力矩优化前、后样件进行台架测试发现，优化后制动卡钳拖滞力矩明显降低，为浮动式制动卡钳开发提供参考。     

排气设计对制动性能的影响分析

评价整车制动性能的指标包括制动距离、制动减速度、制动抗热衰退性和制动稳定性等.制动系统中的每一项参数达标与否都会对上述指标产生影响,如制动卡钳的排气设计不佳,管路空气未排尽,由于空气的压缩率较大,在实施制动时空气被压缩,制动液传递压力的效果降低,导致制动疲软等问题.本文以制动系统的排气设计为例,分析出制动机构中的卡钳导...     

布雷博装备于2016款雪佛兰科迈罗

<正>近期,布雷博为全新2016款雪佛兰科迈罗打造了一套制动系统,为美式肌肉车的卓越性能再添异彩。这款全新的第六代科迈罗可谓脱胎换骨,尤其在整车轻量化方面,更是做了着重打造。4个制动活塞,2个铝制的制动卡钳都为轻量化的目标而特殊打造,保证其在极高的温度和极大的扭力负载下不发生形变。经过阳极氧化防腐处理的铝制结构,也让布雷博制动卡钳相比普通制动卡钳重量降低了不少。"布雷博与雪佛兰在街道性能车的开     

关于EPB轮速小线设计与研究

电子驻车制动系统EPB是汽车线控制动系统的一类,以电子制动器代替传统手制动器。本文主要对电子驻车制动系统电气控制部分的EPB制动卡钳电机与ABS轮速传感器非集成式与集成式的线束进行研究与设计开发。主要介绍EPB线束非集成式与集成式的基本结构,阐述EPB轮速线在整车环境中的总体布置方案,为EPB轮速线的性能验证提供实验方法。按照系统电控部分的硬件功能要求,以及车辆参数采集点模块的电控系统要求,本文为电子驻车制动系统线束的开发提供了一套理论设计依据、布局方案,以及试验方法、验证规范。     

摩托车制动噪声分析与防治措施

摩托车制动噪声大致可分为1 kHz以下的低频和1 k-11 kHz的高频。低频噪声主要由制动鼓或制动卡钳的共振引起。1 k-6 kHz的高频噪声主要是制动蹄或制动盘的共振所致,7 kHz以上高频噪声主要由摩擦片或卡钳的弹性振动引起。引发摩托车制动噪声的因素主要有摩擦片的综合技术性能、制动器的结构型式、制动器的刚度、维护与保养等4个方面,应全面综合分析,找出主要原因,采取相应防治措施。     

前后悬架抗制动点头率和抗加速仰头率计算

文中介绍了整车制动点头性能和加速仰头性能,以及二者对整车性能及乘员舒适性的影响.通过整车在制动过程和加速过程中的受力情况对制动点头和加速仰头进行理论分析.以某车型为例,对抗制动点头率和抗加速仰头率进行重点分析计算,为整车设计过程中对制动点头程度和加速仰头程度的控制提供依据.     

制动卡钳活塞漏油改善研究

某车型在结构耐久试验过程中出现了后制动卡钳活塞防尘罩处渗油.制动卡钳在生命周期内是不允许有漏油发生的.本文针对上述故障产生的原因进行了分析排查出活塞漏油的原因,并通过设计和工艺优化,对该问题进行了改善.     

纯电动轿车整车驱动控制策略开发实践

针对纯电动轿车系统方案,设计了整车驱动控制策略,包括加速转矩控制、制动能回馈、驻坡、怠速爬行等功能,以满足整车驾驶性能要求,最后通过道路试验数据对设计的控制策略进行验证.     

制动集成检测系统在整车道路试验中的应用

以某款乘用车为试验对象,选用热电偶传感器、拉线位移传感器、加速度传感器、压力传感器、踏板力传感器、非接触式测速仪及数据采集系统组成的制动集成检测系统对其进行了整车道路试验,并与虚拟仿真试验进行验证对比.该检测系统在试验过程中实时接收各传感器输入的制动性能物理量参数.根据试验结果,对该乘用车的整车制动系统匹配和ABS控制策略进行了分析评价.     

谈盘式制动器卡滞和异响的设计改进

根据目前的售后信息反馈,卡滞和异响是盘式制动器的两大难题.文章从设计角度阐述了改进盘式制动器卡滞与异响的方法.改进方法主要有活塞防尘罩结构设计、导向销和定位销结构设计、制动块摩擦性能匹配、消音片结构设计以及钳体支架表面镀锌处理等.以上很多改进已经在实际产品中得以应用,实践证明改进效果明显.     

Development of the brake system design program for a vehicle

It is quite challenging to estimate the braking performance of a vehicle because the brake system is comprised of many parts, including a booster, master cylinder, and caliper. Calculation of characteristics such as braking force through vehicle tests requires much time and money. Therefore, the development of a method to estimate the braking performance of a vehicle using qualitative methods is beneficial. In this study, a program that can analyze the braking capabilities of a vehicle such as pressure, efficiency, and pedal travel is presented. The increase in disc temperature during braking as well as the properties of various boosters can be calculated using the proposed program. Dynamic characteristics of a vehicle equipped with a Load Sensing Proportional Valve (LSPV) were computed more precisely by obtaining the change in valve pressure according to the displacement of a suspension system. Since all input and output files are composed in the Microsoft Excel format, both design data management and database construction can easily completed.     

新型FS浮式汽车制动钳创新及轻量化设计

根据摩擦片的导向,在国际上主要有两种制动钳的设计概念,即德国大陆的专利产品FN制动钳(推拉式)和Collete制动钳(只推式).FS浮式制动钳综合这两种制动钳的优缺点及创新设计,提出研发FS浮式制动钳的技术方案.     

某型轿车盘式制动器制动噪声的控制

对某型轿车盘式制动器进行了台架试验,发现该制动器主要制动噪声频率在3kHz附近。采用有限元FEA分析手段对制动盘、制动钳壳体、制动钳支架和摩擦片进行了振动特性分析。结果表明,制动钳支架的7阶振动模态是导致制动噪声产生的原因之一。对制动钳支架结构设计进行了改进,并对装有改进后制动钳支架的盘式制动器进行了台架试验。结果表明,制动器冷态制动噪声从100.5 dB下降为73.4 dB,达到了该车型对制动器噪声的限值要求。     

轿车制动性能的控制方法

针对目前轿车开发以逆向开发为主体,对整车制动性能控制能力较弱的实际问题,文章提出了一套制动性能控制方法,即以整车设计参数、制动强制性法规适应性及制动系统零部件尺寸系列化等为制动性能控制的输入约束条件,在设计初期预测新开发轿车的9项主要制动性能,经过多辆轿车制动系统的开发实践验证,此性能控制方法不仅可保证制动系统设计质量,而且缩短了轿车制动系统的设计周期。     

面向制动噪声的盘式制动器零部件实模态分析

基于实模态分析理论和有限元法，研究了某盘式制动器的制动噪声问题，分别建立了制动盘、制动块、制动钳钳体和制动钳支架的有限元模型，计算了它们固有频率在20kHz以下的各阶实模态，并对与制动噪声有关的各阶模态进行了分析。     

Modeling and Analysis of Automotive Antilock Brake Systems Subject to Vehicle Payload Shifting

The steerability and stability of vehicles must be maintained during emergency stopping and evasive driving maneuvers on degraded road surfaces. The introduction of antilock brake and traction control systems (ABS/TCS) has expanded the envelope of safe vehicle operation for the majority of drivers. These mechatronic systems combine an electronic controller with wheel speed sensors, an electro-mechanical hydraulic brake actuator, and in some instances, engine intervention through the engine control unit, to regulate wheel slip. The development of ABS systems has traditionally depended on extensive in-vehicle testing, at cold weather proving grounds, which contribute to lengthy product development cycles. However, recent attention has been focused on the use of simulation and hardware-in-the-loop strategies to emulate test conditions in a controlled setting to shorten product design time and methodically address critical safety issues. In this paper, the effect of transient load shifting due to cargo movement on ABS performance in light-duty vehicles will be investigated. Analytical and empirical mathematical models are presented to describe the chassis, tire/road interface, wheel, brake modulator, and cargo dynamics. Two strategies, a model-free table lookup and model-based discrete nonlinear controller, are presented to regulate the ABS modulator's operation. These vehicle and controller dynamics have been integrated into a simulation tool to investigate the effect of transient weight transfers on the vehicle's overall stopping distance and time. Representative numerical results are presented and discussed to quantify the ABS systems' performance for various loading and operating conditions.     

Heavy-duty vehicle modelling and longitudinal control

This paper addresses modelling, longitudinal control design and implementation for heavy-duty vehicles (HDVs). The challenging problems here are: (a) an HDV is mass dominant with low power to mass ratio; (b) They possess large actuator delay and actuator saturation. To reduce model mismatch, it is necessary to obtain a nonlinear model which is as simple as the control design method can handle and as complicated as necessary to capture the intrinsic vehicle dynamics. A second order nonlinear vehicle body dynamical model is adopted, which is feedback linearizable. Beside the vehicle dynamics, other main dynamical components along the power-train and drive-train are also modelled, which include turbocharged diesel engine, torque converter, transmission, transmission retarder, pneumatic brake and tyre. The braking system is the most challenging part for control design, which contains three parts: Jake (engine compression) brake, air brake and transmission retarder. The modelling for each is provided. The use of engine braking effect is new complementary to Jake (compression) brake for longitudinal control, which is united with Jake brake in modelling. The control structure can be divided into upper level and lower level. Upper level control uses sliding mode control to generate the desired torque from the desired vehicle acceleration. Lower level control is divided into two branches: (a) engine control: from positive desired torque to desired fuel rate (engine control) using a static engine mapping which basically captures the intrinsic dynamic performance of the turbo-charged diesel engine; (b) brake control: from desired negative torque to generate Jake brake cylinder number to be activated and ON/OFF time periods, applied pneumatic brake pressure and applied voltage of transmission retarder. Test results are also reported.