Probabilistic modelling of the ultimate strength of ship plates with non-uniform corrosion

This paper presents the results of a parametric study of probabilistic modelling of the ultimate strength of ship plates with non-uniform corrosion represented by random fields. The load-shortening behaviour of the plates with non-uniform reduction of thickness due to corrosion under longitudinal compression is obtained using a general-purpose nonlinear finite element analysis program. A nonlinear time-dependent corrosion model is used to define the probabilistic characteristics of the random fields based on corrosion data measured in plate elements at different locations of bulk carriers. Based on the probabilistic models derived by Monte Carlo simulation, equations to predict the mean and the 5 % characteristic value of the ultimate strength of plates with non-uniform corrosion are developed. Finally a regression equation is proposed to take into account the effect of non-uniform corrosion patterns in the predictions of the ultimate strength of plates with uniform corrosion.     

船体结构腐蚀模型对检测及维修规划的影响

提出了基于风险的船体结构腐蚀优化检测及维修的基本理论框架.最优的检测及维修,是在保证结构在设计工作寿命内的可靠指标大于最低可靠指标的基础上,使结构生命周期内总的期望费用最小.建立了检测、维修及失效事件的安全余量方程,推导了失效及维修概率的计算公式.在此基础上,以船体结构两种常用的腐蚀模型Paik模型和Guedes Soares模型为例,分析了两种模型对最优检测及维修策略的影响.其结果表明,腐蚀模型对最优的检测及维修次数和时间有明显的影响,但是对总的期望费用及失效概率影响不大,而且两种腐蚀模型得出的最优失效概率都是10-3.     

船体结构总纵极限强度的简化逐步破坏分析方法

本文基于Smith方法,应用梁-柱理论、理想弹塑性假设、平截面假设和塑性铰理论建立了加筋板单元的应力-应变关系曲线,导出了船体结构总纵极限强度的简化逐步破坏分析方法并编制成FORTRAN计算程序.应用作者导出的简化逐步破坏分析方法分析计算了Reckling 23号模型总纵极限强度.计算结果表明,本文导出的简化逐步破坏分析方法和计算程序正确可靠,可供船体结构设计和使用.本文还对船体结构总纵极限强度的影响因素进行了分析,其中包括加筋板单元的载荷-缩短行为、横向压力、材料屈服强度和腐蚀等.     

腐蚀对双壳超大型原油运输船船体的影响研究（英文）

This study aims to examine and analyze the effect of corrosion wastage on the ship hull of a double hull very large crude oil carrier. To calculate the ultimate bending moment capacity, along with the neutral axis position at the limit state, section modulus, and moment of inertia, the incremental-iterative method is employed. This paper also considered the residual strength checking criteria of ship hull and the ultimate stress behaviors of the representative structural elements. Then, Paik's probabilistic corrosion, which employs two levels of corrosion rate and three different assumptions of coating life time, is applied to assess the corrosion effects. The calculation results obtained through relevant analyses are also presented.     

船体在疲劳和腐蚀损伤下的可靠性

在疲劳和腐蚀作用下，船体梁舯剖面模数折减，导致极限承载能力下降，在此基础上进行可靠性分析。文中腐蚀率是一个有常数平均值的随机变量，疲劳裂纹根据Paris公式计算，当静水弯矩和波浪弯矩的组合值超过船体梁极限承载能力时，发生船体梁失效。以一艘散货船为例，计算其可靠性随时间的变化。计算结果可为船东和船级社评估船舶营运期间疲劳和腐蚀对船舶可靠性的影响提供参考。     

Structural reliability of two bulk carrier designs

The paper aims at quantifying the changes in notional reliability levels that result from redesigning a traditional single-hull bulk carrier to become a double-hull structure. The probability of failure is calculated using a first-order reliability method. The evaluation of the wave-induced load effects that occur during long-term operation of the ship in the seaway is carried out. The still water loads are defined on the basis of a statistical analysis that accounts for the ship type. The ultimate collapse bending moment of the midship cross section is used as the basis for the reliability formulation. It is shown that by introducing the double-hull in the bulk carriers their level of structural safety can be increased up to values typical of tankers. Additionally, the time-dependent degrading effect of corrosion on the ultimate moment is also taken into account in the reliability assessment of bulk carriers.     

Markov决策过程在船舶结构维修中的应用

船舶腐蚀和疲劳是导致船体老化,进而使其逐渐丧失结构承载能力的重要原因.本文采用具有无后效性的Markov链来模拟船体结构老化过程,其状态空间由完好(不需要维修)、可见裂纹维修、油漆和阴极防护维修、腐蚀修理、疲劳裂纹修理、腐蚀疲劳组合修理和完全失效共计七种状态组成.每一状态均可采取无修理、修理和更新三者之一的维修方案.通过迭代来获得最佳维修方案以实现单位时间成本最低的维修优化目标.算例表明,Markov链可以合理地模拟船舶结构的老化过程,并可方便快捷地运用于船舶维修经济论证.     

含点蚀损伤船体加筋板在纵向压力下的极限强度

针对老龄化船舶结构上的点状腐蚀,利用非线性有限元方法进行计算,分析304个船体加筋板的极限强度,探讨带板柔度、加强筋柔度、腐蚀面积比和腐蚀深度比对纵向压力下含点蚀损伤船体加筋板极限强度的影响,拟合出点状腐蚀下船体加筋板极限强度折减公式并对其适用性进行验证,研究结果具有一定的工程参考意义和价值。     

Effect of pitting corrosion on local strength of hold frames of bulk carriers (1st report)

Firstly, pitting corrosion observed on hold frames in way of cargo holds of bulk carriers which exclusively carry coal and iron ore has been investigated in detail. It was shown that the shape of the corrosion pits observed on them is a circular cone and the ratio of the diameter to the depth is in the range between 8 to 1 and 10 to 1, which is different from the trend observed for the bottom shell of the oil tanker where the ratio is in the range between 4 to 1 and 6 to1.Secondly, a series of tensile tests has been conducted to investigate the effect of pitting corrosion on tensile strength of members. It was pointed out that the tensile strength decreases gradually and the total elongation decreases drastically with the increase of the thickness loss due to pitting corrosion. The reduction of the tensile strength of the members with pitting corrosion is larger than that of members with uniform thickness loss in terms of average thickness loss.Thirdly, a series of compressive buckling tests has been performed to examine the influence of pitting corrosion on buckling behavior of members. It was found that compressive buckling strength of pitted members is smaller than or equal to that of members with uniform thickness loss in terms of average thickness loss.Finally, an elasto-plastic analysis by FEM has been carried out to simulate the compressive buckling test in order to validate the method of modeling members with pitting corrosion. An attempt has been made to simulate the compressive buckling behavior of pitted members using shell elements of which meshing size is almost the same as the original thickness of the pitted plate.     

考虑检测维修更新的船体梁时变可靠性分析

目前对服役期内船舶时变可靠性的分析,主要考虑疲劳和腐蚀这两类损伤随时间累积对剖面模数的影响,但很少考虑检测维修因素对损伤的修复作用.本文以某疏浚船为例,通过Matlab软件编程,以船体梁总纵强度为分析对象,建立极限状态方程,定量计算疲劳和腐蚀随时间对剖面模数造成的折减,并定量分析了疲劳裂纹和腐蚀板件检测维修的影响,对船舶的时变可靠性进行分析.计算结果表明,疲劳裂纹和腐蚀损伤随时间累积均会引起船体梁时变可靠度降低,且腐蚀是时变可靠度降低的主要因素;对裂纹和腐蚀板件的检测维修能恢复船舶的可靠度,时变可靠度恢复的效果与裂纹检测精度和腐蚀板件最小允许折减量比率有关.建议在后续研究中将对损伤的检测维修因素纳入分析.     

考虑腐蚀影响的船舶结构可靠性研究现状与展望

对近年来考虑腐蚀影响的船舶结构可靠性计算各主要研究层面的研究现状做了介绍与评述.通过这一综述可以发现:此领域研究工作重心已由考虑线性、非线性均匀腐蚀的影响逐步向局部腐蚀尤其是点腐蚀方向转变.今后的研究重点为以下三个方面,即:①发展符合基本腐蚀机理、与实测腐蚀数据较为吻合的点腐蚀多指标模型;②确定蚀点几何参数在各类荷载条件下对构件强度的影响;③深入评估腐蚀与疲劳的相互作用对结构可靠性计算的影响.     

点蚀损伤板在复杂受力状态下的极限强度研究

采用非线性有限元软件模拟船底板单面点腐蚀,通过对边缘载荷系数比、蚀坑分布、直径、深度的改变,经过一系列的数值计算分析,结果表明横向载荷和侧压对板的极限强度影响不可忽略,计算板的极限承载能力时需要考虑计及侧压与横向载荷。在复杂受力状态下,就单考虑蚀坑深度时,板表面的蚀坑深度在0~0.5t区间变化时,极限强度相应的折减率比大于1/2板厚时更大,极限强度对蚀坑深度更加敏感。腐蚀面积不能有效表征腐蚀程度,当DOP系数相同时,点蚀后板的最小横截面决定了极限强度的大小。     

船体结构最优风险评估维护计划（英文）

Various structures such as marine structures age over time. In order to always maintain safety conditions, maintenance processes including inspection and repair should be implemented on them. Corrosion and fatigue cracks are two main factors that reduce the ultimate strength of the ship's hull girder over time and thus increase the probability and risk of failure. At the time of inspection,the structural conditions must be checked so that, if necessary, the required repairs can be done on it. The main objective of this paper is to provide optimized maintenance plans of the ship structure based on probabilistic concepts with regard to corrosion and fatigue cracks. Maintenance activities increase the operational costs of ships; therefore, it is advisable to inspect and repair in the optimal times. Optimal maintenance planning of the ship structure can be conducted by formulating and solving a multi-objective optimization problem. The use of risk as a structural performance indicator has become more common in recent years. The objective functions of the optimization problem include minimizing the structure's lifecycle maintenance costs, including inspection and repair costs, and also minimizing the maximum risk of structural failure during the ship's life. In the following,to achieve better responses, reliability index has been added to the problem as the third objective function. The multi-objective optimization problem is solved using genetic algorithms. The proposed risk-based approach is applied to the hull structure of a tanker ship.     

船冰碰撞载荷下船舶结构加强方案研究

为了探究水介质对船—冰碰撞结构响应的影响,文章首次对考虑水介质中的船—冰碰撞问题进行了研究。模拟了船舶与冰体在水介质中的碰撞场景,研究船—水—冰三者共同耦合作用对船—冰碰撞的影响。将该计算方法应用于船—冰碰撞的多种工况计算,对比分析了增加外板厚度、横隔板厚度以及肋骨间距等多种加强方案对船体结构响应的差异。揭示了碰撞区域的损伤变形、碰撞力、结构吸能随外板厚度、横隔板厚度和肋骨间距的变化而变化的规律,分析了船舶肩部各主要构件对于抵抗冰载荷作用的能力及贡献。所得结论对于进行冰区船舶结构设计具有参考作用。     

水火弯板工艺参数和角变形关系的有限元分析

对于完全采用水火弯板成形船体板的情况,根据要加工形成的角变形量给出合适的工艺参数是水火弯板成形系统必须解决的问题.为了确定工艺参数,必须探索加热条件和角变形之间的关系.为此,文章提出了利用小板的变形来研究大板变形情况的相似性规律,并且用体功率模型来综合地考虑火焰速度、火焰有效功率、火焰作用半径和钢板厚度对角变形所引起的综合作用.基于这些分析方法,利用三维有限元法分析热源气体流量和热源速度对于不同厚度钢板的成形关系.     

船用基座阻尼板敷设工艺减振降噪效果分析

以降低船用基座辐射噪声为研究背景,选取某型船用基座阻尼板为研究对象,研究不同敷设工艺参数条件下的阻尼板减振降噪效果。采用模态测试方式对不同贴合率、不同厚度和不同规格的阻尼板减振降噪效果进行传递函数测试,为实船基座阻尼板敷设工艺的改进提供支撑。     

十字接头的位错量对疲劳寿命和结构强度的影响

本文就船舶结构中的十字接头在施工时产生的位错量对疲劳寿命和结构强度的影响作了模拟实验研究。通过船用B级钢15mm，21．5mm，25mm和903钢10mm的十字接头，按不同位错量进行系列试验和分析比较，得出将位错量控制在△≤t1／4（t1为最小板厚），最大4mm的范围内完全可以满足力学性能的要求。     

现役散货船纵向构件蚀耗率的概率估算

该文以现役散货船测厚报告的数据料为基础，设船体纵向件的蚀耗率为服从威布尔分布的随顶变量，对其数字特征进行估算，并以其频率近似概率，给出了各构件蚀耗率的概率密度曲线、概率率分布曲线及超概率分布曲线。结合参考文献提供的数据，计算出了外板和内底板蚀耗率的均值随船龄变化曲线，从而为船体结构的强度评估和寿命预测提供了有益的参考依据。     

Residual stress distributions in ship hull specimens

This paper provides an in-depth study of residual stress distributions found in stiffened steel plate structures, such as those typically used in ship hulls. The effect of stiffener spacing on the distribution of residual stress components was studied. The welding heat input was also varied between high and moderate to study the effect of heat input level on residual stress distributions. Four specimens, resembling typical stiffened steel plate structures used in ship hulls were built and tested. Steel plates of 9.5 mm thickness were stiffened by welding L127 × 76 × 9.5 steel angles. The test was completed using the neutron diffraction method. The three normal components of residual stress were obtained in this study. It was found that a lower heat input results in higher tensile residual stress and that there exists a critical stiffener spacing somewhere beyond 250 mm that creates a maximum tensile residual stress value near the welded connection.     

盐水入侵与干湿交替共同作用下船闸金属结构腐蚀特征研究

河口船闸金属结构服役于盐水上溯入侵及船闸在运行过程中由于频繁灌泄水而产生的高频干湿交替腐蚀环境，船闸金属结构(闸阀门、系船设施等)在该特殊环境下的腐蚀特征尚未知。通过开展盐水高频干湿交替下钢试样腐蚀试验，分析不同氯盐浓度、干湿制度下钢试样腐蚀形貌、腐蚀速率的变化规律。在此基础上，开展聚氨酯、环氧煤沥青、氯化橡胶防腐涂料在该特殊腐蚀环境下的适应性研究。结果表明：盐水高频干湿交替作用会显著加速钢材的腐蚀速率，其加速程度随干燥时间的增大有所减小；碳钢在盐水高频干湿交替环境中的腐蚀速率为淡水环境的5.0～6.0倍，为海洋潮汐环境的1.5～2.0倍。根据各类防腐涂料在上述特殊腐蚀环境下的宏观形貌及附着力指标实测值，结合技术经济分析，建议采用氯化橡胶类涂料作为河口船闸金属结构的防腐材料。