Experimental investigations on continuous regenerative anti-lock braking system of full electric vehicle

Functions of anti-lock braking for full electric vehicles (EV) with individually controlled wheel drive can be realized through conventional brake system actuating friction brakes and regenerative brake system actuating electric motors. To analyze advantages and limitations of both variants of anti-lock braking systems (ABS), the presented study introduces results of experimental investigations obtained from proving ground tests of all-wheel drive EV. The brake performance is assessed for three different configurations: hydraulic ABS; regenerative ABS only on the front axle; blended hydraulic and regenerative ABS on the front axle and hydraulic ABS on the rear axle. The hydraulic ABS is based on a rule-based controller, and the continuous regenerative ABS uses the gain-scheduled proportional-integral direct slip control with feedforward and feedback control parts. The results of tests on low-friction road surface demonstrated that all the ABS configurations guarantee considerable reduction of the brake distance compared to the vehicle without ABS. In addition, braking manoeuvres with the regenerative ABS are characterized by accurate tracking of the reference wheel slip that results in less oscillatory time profile of the vehicle deceleration and, as consequence, in better driving comfort. The results of the presented experimental investigations can be used in the process of selection of ABS architecture for upcoming generations of full electric vehicles with individual wheel drive.     

Transient switching control strategy from regenerative braking to anti-lock braking with a semi-brake-by-wire system

Regenerative braking is an important technology in improving fuel economy of an electric vehicle (EV). However, additional motor braking will change the dynamic characteristics of the vehicle, leading to braking instability, especially when the anti-lock braking system (ABS) is triggered. In this paper, a novel semi-brake-by-wire system, without the use of a pedal simulator and fail-safe device, is proposed. In order to compensate for the hysteretic characteristics of the designed brake system while ensure braking reliability and fuel economy when the ABS is triggered, a novel switching compensation control strategy using sliding mode control is brought forward. The proposed strategy converts the complex coupling braking process into independent control of hydraulic braking and regenerative braking, through which a balance between braking performance, braking reliability, braking safety and fuel economy is achieved. Simulation results show that the proposed strategy is effective and adaptable in different road conditions while the large wheel slip rate is triggered during a regenerative braking course. The research provides a new possibility of low-cost equipment and better control performance for the regenerative braking in the EV and the hybrid EV.     

Extended-Kalman-filter-based regenerative and friction blended braking control for electric vehicle equipped with axle motor considering damping and elastic properties of electric powertrain

Because of the damping and elastic properties of an electrified powertrain, the regenerative brake of an electric vehicle (EV) is very different from a conventional friction brake with respect to the system dynamics. The flexibility of an electric drivetrain would have a negative effect on the blended brake control performance. In this study, models of the powertrain system of an electric car equipped with an axle motor are developed. Based on these models, the transfer characteristics of the motor torque in the driveline and its effect on blended braking control performance are analysed. To further enhance a vehicle's brake performance and energy efficiency, blended braking control algorithms with compensation for the powertrain flexibility are proposed using an extended Kalman filter. These algorithms are simulated under normal deceleration braking. The results show that the brake performance and blended braking control accuracy of the vehicle are significantly enhanced by the newly proposed algorithms.     

Cooperative control of the motor and the electric booster brake to improve the stability of an in-wheel electric vehicle

A cooperative control algorithm for an in-wheel motor and an electric booster brake is proposed to improve the stability of an in-wheel electric vehicle. The in-wheel system was modeled by dividing it into motor and mechanical parts, and the electric booster brake was modeled through tests. In addition, the response characteristics of the in-wheel system and the electric booster brake were compared through a frequency response analysis. In the cooperative control, the road friction coefficient was estimated using the wheel speed, motor torque, and braking torque of each wheel, and the torque limit of the wheel to the road was determined using the estimated road friction coefficient. Based on the estimated road friction coefficient and torque limit, a cooperative algorithm to control the motor and the electric booster brake was proposed to improve the stability of the in-wheel electric vehicle. The performance of the proposed cooperative control algorithm was evaluated through a hardware-in-the-loop simulation (HILS). Furthermore, to verify the performance of the proposed cooperative control algorithm, a test environment was constructed for the anti-lock braking system (ABS) hydraulic module hardware, and the performance of the cooperative control algorithm was compared with that of the ABS by means of a HILS test.     

A vehicle ABS adaptive sliding-mode control algorithm based on the vehicle velocity estimation and tyre/road friction coefficient estimations

A sliding-mode observer is designed to estimate the vehicle velocity with the measured vehicle acceleration, the wheel speeds and the braking torques. Based on the Burckhardt tyre model, the extended Kalman filter is designed to estimate the parameters of the Burckhardt model with the estimated vehicle velocity, the measured wheel speeds and the vehicle acceleration. According to the estimated parameters of the Burckhardt tyre model, the tyre/road friction coefficients and the optimal slip ratios are calculated. A vehicle adaptive sliding-mode control (SMC) algorithm is presented with the estimated vehicle velocity, the tyre/road friction coefficients and the optimal slip ratios. And the adjustment method of the sliding-mode gain factors is discussed. Based on the adaptive SMC algorithm, a vehicle's antilock braking system (ABS) control system model is built with the Simulink Toolbox. Under the single-road condition as well as the different road conditions, the performance of the vehicle ABS system is simulated with the vehicle velocity observer, the tyre/road friction coefficient estimator and the adaptive SMC algorithm. The results indicate that the estimated errors of the vehicle velocity and the tyre/road friction coefficients are acceptable and the vehicle ABS adaptive SMC algorithm is effective. So the proposed adaptive SMC algorithm can be used to control the vehicle ABS without the information of the vehicle velocity and the road conditions.     

Design of Regenerative Anti-Lock Braking System Controller for 4 In-Wheel-Motor Drive Electric Vehicle with Road Surface Estimation

This paper presents a regenerative anti-lock braking system control method with road detection capability. The aim of the proposed methodology is to improve electric vehicle safety and energy economy during braking maneuvers. Vehicle body longitudinal deceleration is used to estimate a road surface. Based on the estimation results, the controller generates an appropriate braking torque to keep an optimal for various road surfaces wheel slip and to regenerate for a given motor the maximum possible amount of energy during vehicle deceleration. A fuzzy logic controller is applied to fulfill the task. The control method is tested on a four in-wheel-motor drive sport utility electric vehicle model. The model is constructed and parametrized according to the specifications provided by the vehicle manufacturer. The simulation results conducted on different road surfaces, including dry, wet and icy, are introduced.     

Improvement of drivability and fuel economy with a hybrid antiskid braking system in hybrid electric vehicles

When braking on wet roads, Antilock Braking System (ABS) control can be triggered because the available brake torque is not sufficient. When the ABS system is active, for a hybrid electric vehicle, the regenerative brake is switched off to safeguard the normal ABS function. When the ABS control is terminated, it would be favorable to reactivate the regenerative brake. However, recurring cycles from ABS to motor regenerative braking could occur. This condition is felt to be unpleasant by the driver and has adverse effects on driving stability. In this paper, a novel hybrid antiskid braking system using fuzzy logic is proposed for a hybrid electric vehicle that has a regenerative braking system operatively connected to an electric traction motor and a separate hydraulic braking system. This control strategy and the method for coordination between regenerative and hydraulic braking are developed. The motor regenerative braking controller is designed. Control of regenerative and hydraulic braking force distribution is investigated. The simulation and experimental results show that vehicle braking performance and fuel economy can be improved and the proposed control strategy and method are effective and robust.     

Cooperative control for friction and regenerative braking systems considering dynamic characteristic and temperature condition

The braking system of hybrid electric vehicle (HEV) is composed of friction and regenerative braking system, meaning that braking torque is generated by the collaboration of the friction and regenerative braking system. With the attributes, there are two problems in the HEV braking system. First, rapid deceleration occurs due to dynamic characteristic difference when shifting the friction and regenerative braking systems. Second, the friction braking torque alters with temperature because the friction coefficient changes with the temperature. These problems cause the vehicle to be unstable. In this paper, the concurrence control and compensation control were proposed to solve these problems. And also, the concurrence control and compensation control were combined for the stability of the braking system. In order to confirm the effect of these control algorithms, the experiment and simulation were conducted. Consequently, it was confirmed that the control algorithm of this study improved the vehicle safety and stability.     

Braking Force Distribution Control for Improved Vehicle Dynamics and Brake Performance

This paper describes the feasibility of improving the braking performance of a commercial vehicle by using an electronic braking system. An electronic braking system enables the braking force at each wheel to be independently controlled. Braking force distribution control makes the braking force at each wheel proportional to each wheel's load. Results of computer simulation and vehicle test showed that the proposed control laws can eliminate the effects of a laden condition on the braking distance and can increase the degree of deceleration at which wheel lock occurs, resulting in improved vehicle attitude stability during a critical maneuver.     

Braking Force Distribution Control for Improved Vehicle Dynamics and Brake Performance

SUMMARY

This paper describes the feasibility of improving the braking performance of a commercial vehicle by using an electronic braking system. An electronic braking system enables the braking force at each wheel to be independently controlled. Braking force distribution control makes the braking force at each wheel proportional to each wheel's load. Results of computer simulation and vehicle test showed that the proposed control laws can eliminate the effects of a laden condition on the braking distance and can increase the degree of deceleration at which wheel lock occurs, resulting in improved vehicle attitude stability during a critical maneuver.     

汽车防抱死制动系统的自抗扰控制研究

汽车防抱死制动系统（Anti-lock Braking System,ABS）的作用是确保汽车制动时行驶方向的稳定性、可靠性,但是目前仍存在非线性、时变性以及参数不确定性等问题。为保证汽车制动行驶过程中的操纵稳定性和安全性,进一步实现各工况下防抱死制动系统的优化控制,以影响整车稳定的变量滑移率为研究对象,分析所设计策略的控制效果。搭建汽车动力学模型、制动系统模型、轮胎模型和滑移率模型等主要模型,设计基于滑移率的ABS二阶非线性自抗扰控制器。运用MATLAB/Simulink软件对基于自抗扰控制（Active Disturbance Rejection Control,ADRC）的ABS制动过程和基于模糊PID控制的ABS制动过程进行仿真,对比研究最佳滑移率、载荷、水泥-冰对接路面、扰动等对制动过程中的轮速、车速以及滑移率等动态性征反映的稳定性和抗扰能力的影响,同时研究其对最终制动距离和最终制动时间反映的制动性能的影响。最后,将自抗扰控制器和模糊PID控制器装配于试验车辆的ABS,进行水泥路面和冰-水泥对接路面制动过程的实车试验。研究结果表明：基于二阶非线性自抗扰控制算法的ABS制动的最终制动距离和最终制动时间更短、制动效果更优,制动过程中的轮速、车速和滑移率在响应速度、稳定性和抗扰能力等方面均更佳;试验结果与仿真结果吻合,证明了仿真模型及其仿真结果的可行性和正确性。     

CVT混合动力汽车再生制动控制策略与仿真分析

分析了混合动力汽车制动过程中发动机反拖制动和CVT速比控制对车辆再生制动性能的影响,提出了低制动强度下仅由电机再生制动、高制动强度下电机与制动器共同制动和紧急制动时发动机参与制动的再生制动策略。对典型工况进行了再生制动仿真,仿真结果表明,CVT速比控制可使电机运行在高效区,从而获得了比传统手动变速混合动力汽车更好的制动能量回收效果。     

A combined-slip predictive control of vehicle stability with experimental verification

In this paper, a model predictive vehicle stability controller is designed based on a combined-slip LuGre tyre model. Variations in the lateral tyre forces due to changes in tyre slip ratios are considered in the prediction model of the controller. It is observed that the proposed combined-slip controller takes advantage of the more accurate tyre model and can adjust tyre slip ratios based on lateral forces of the front axle. This results in an interesting closed-loop response that challenges the notion of braking only the wheels on one side of the vehicle in differential braking. The performance of the proposed controller is evaluated in software simulations and is compared to a similar pure-slip controller. Furthermore, experimental tests are conducted on a rear-wheel drive electric Chevrolet Equinox equipped with differential brakes to evaluate the closed-loop response of the model predictive control controller.     

Electronic stability control for electric vehicle with four in-wheel motors

The electric vehicle with four direct-driven in-wheel motors is an over actuated system. A three-level control strategy of electronic stability control (ESC) is proposed to achieve optimal torque distribution for four in-wheel motors. The first level is a gain-scheduled linear quadratic regulator which is designed to generate the desired yaw moment command for ESC. Control allocation is the second level which is used to distribute the desired longitudinal tire forces according to the yaw moment command while satisfying the driver’s intent for acceleration and deceleration. The associated weighting matrix is designed using the work load ratio at each wheel to prevent saturating the tire. The third level is slip ratio control (SRC) which is employed at each wheel to generate the desired longitudinal tire force based on a combined-slip tire model. Simulation results show that the proposed method can enhance the ESC performance for the test maneuvers. Since the tire model is often unknown for practical implementation, the effectiveness of the SRC is studied using the sine with dwell test. It is found that the SRC is not crucial for achieving performance similar to the proposed method with SRC, if the slip ratio can be maintained in the stable region using traction control system/anti-lock braking system.     

基于Matlab的ABS不同控制方式的仿真

汽车防抱制动系统（ABS）能实时控制车辆产生最佳的制动力矩,避免产生过大的车轮滑移,从而保持汽车的操纵性和稳定性。文中分别采用PID控制、逻辑开关控制两种方法对单轮汽车模型进行了模拟仿真。然后与没有ABS的情况进行对比,通过对仿真图形曲线的分析,得出ABS的防抱死效果明显。     

Feedback brake distribution control for minimum pitch

The distribution of brake forces between front and rear axles of a vehicle is typically specified such that the same level of brake force coefficient is imposed at both front and rear wheels. This condition is known as ‘ideal’ distribution and it is required to deliver the maximum vehicle deceleration and minimum braking distance. For subcritical braking conditions, the deceleration demand may be delivered by different distributions between front and rear braking forces. In this research we show how to obtain the optimal distribution which minimises the pitch angle of a vehicle and hence enhances driver subjective feel during braking. A vehicle model including suspension geometry features is adopted. The problem of the minimum pitch brake distribution for a varying deceleration level demand is solved by means of a model predictive control (MPC) technique. To address the problem of the undesirable pitch rebound caused by a full-stop of the vehicle, a second controller is designed and implemented independently from the braking distribution in use. An extended Kalman filter is designed for state estimation and implemented in a high fidelity environment together with the MPC strategy. The proposed solution is compared with the reference ‘ideal’ distribution as well as another previous feed-forward solution.     

Optimisation of active suspension control inputs for improved performance of active safety systems

A collocation-type control variable optimisation method is used to investigate the extent to which the fully active suspension (FAS) can be applied to improve the vehicle electronic stability control (ESC) performance and reduce the braking distance. First, the optimisation approach is applied to the scenario of vehicle stabilisation during the sine-with-dwell manoeuvre. The results are used to provide insights into different FAS control mechanisms for vehicle performance improvements related to responsiveness and yaw rate error reduction indices. The FAS control performance is compared to performances of the standard ESC system, optimal active brake system and combined FAS and ESC configuration. Second, the optimisation approach is employed to the task of FAS-based braking distance reduction for straight-line vehicle motion. Here, the scenarios of uniform and longitudinally or laterally non-uniform tyre–road friction coefficient are considered. The influences of limited anti-lock braking system (ABS) actuator bandwidth and limit-cycle ABS behaviour are also analysed. The optimisation results indicate that the FAS can provide competitive stabilisation performance and improved agility when compared to the ESC system, and that it can reduce the braking distance by up to 5% for distinctively non-uniform friction conditions.     

Co-operative control for regenerative braking and friction braking to increase energy recovery without wheel lock

This paper presents a regenerative braking co-operative control algorithm to increase energy recovery without wheel lock. Considering the magnitude of the braking force available between the tire and road surface, the control algorithm was designed for the regenerative braking force at the front wheel and friction braking force at the rear wheel to be increased following the friction coefficient line. The performance of the proposed regenerative braking co-operative control algorithm was evaluated by the hardware in the loop simulation (HILS) with an electronic wedge brake on its front wheels and an electronic mechanical brake on its rear wheels. The HILS results showed that a proper braking force on the front and rear wheels on a low μ road prevented the lock of the front wheels that was connected to the motor, and maintained the regenerative braking and increased energy recovery.     

Novel electronic braking system design for EVS based on constrained nonlinear hierarchical control

Both environment protection and energy saving have attracted more and more attention in the electric vehicles (EVs) field. In fact, regarding control performance, electric motor has more advantages over conventional internal combustion engine. To decouple the interaction force between vehicle and various coordinating and integrating active control subsystems and estimate the real-time friction force for Advanced Emergency Braking System (AEBS), this paper’s primary intention is uniform distribution of longitudinal tire-road friction force and control strategy for a Novel Anti-lock Braking System (Nov- ABS) which is designed to estimate and track not only any tire-road friction force, but the maximum tire-road friction force, based on the Anti-Lock Braking System (ABS). The longitudinal tire-road friction force is computed through real-time measurement of breaking force and angular acceleration of wheels. The Magic Formula Tire Model can be expressed by the reference model. The evolution of the tire-road friction is described by the constrained active-set SQP algorithm with regard to wheel slip, and as a result, it is feasible to identify the key parameters of the Magic Formula Tire Model. Accordingly, Inverse Quadratic Interpolation method is a proper way to estimate the desired wheel slip in regards to the reference of tireroad friction force from the top layer. Then, this paper adapts the Nonlinear Sliding Mode Control method to construct proposed Nov-ABS. According to the simulation results, the objective control strategy turns out to be feasible and satisfactory.     

多轴分布式电驱动车辆电液复合制动控制研究

针对多轴分布式电机驱动车辆电液复合制动中易出现的车辆制动抖动问题,提出了一种建压阶段电机制动力修正策略和一种基于前馈-反馈的协调控制策略,分别在建压阶段和其他阶段通过协调复合制动力来解决制动抖动的问题。针对防抱死控制系统与电机制动系统共同作用时的制动矛盾,提出了一种基于PID 控制的ABS控制策略,主要通过改变电机制动力来解决制动矛盾的问题。通过TruckSim、Matlab/Simulink及AMESim联合仿真验证,制动冲击度在建压阶段下降了 20.66%,在电机退出阶段下降了 92.59%,驾驶感觉得到明显改善。而 ABS控制策略也可在保证理想滑移率的同时完成制动能量回收;结合整车制动试验,表明协调控制策略在保证制动效果良好的同时实现了制动能量回收,效果显著。