Kineto-dynamic design optimisation for vehicle-specific seat-suspension systems

Designs and analyses of seat-suspension systems are invariably performed considering effective vertical spring rate and damping properties, while neglecting important contributions due to kinematics of the widely used cross-linkage mechanism. In this study, a kineto-dynamic model of a seat-suspension is formulated to obtain relations for effective vertical suspension stiffness and damping characteristics as functions of those of the air spring and the hydraulic damper, respectively. The proposed relations are verified through simulations of the multi-body dynamic model of the cross-linkage seat-suspension in the ADAMS platform. The validity of the kineto-dynamic model is also demonstrated through comparisons of its vibration transmission response with the experimental data. The model is used to identify optimal air spring coordinates to attain nearly constant natural frequency of the suspension, irrespective of the seated body mass and seated height. A methodology is further proposed to identify optimal damping requirements for vehicle-specific suspension designs to achieve minimal seat effective amplitude transmissibility (SEAT) and vibration dose value (VDV) considering vibration spectra of different classes of earthmoving vehicles. The shock and vibration isolation performance potentials of the optimal designs are evaluated under selected vehicle vibration superimposed with shock motions. Results show that the vehicle-specific optimal designs could provide substantial reductions in the SEAT and VDV values for the vehicle classes considered.     

基于磁流变阻尼器的发动机振动模糊PID控制

在对发动机激振力及动力学模型分析的基础上,提出一种模糊PID控制方法,设计出了基于磁流变阻尼器的发动机振动控制的半主动模糊PID控制器,并运用MATLAB/Simulink对隔振控制系统进行了对比仿真.仿真结果显示,与橡胶隔振垫和PID控制相比,采用模糊PID控制的磁流变阻尼器的发动机有更明显的隔振效果,表明了磁流变阻尼器在汽车发动机上运用的可行性.     

An Experimental Investigation of Preview Control

There is mounting theoretical evidence to suggest that preview control can be of substantial benefit to a semi-active suspension for random road inputs. In this paper, the benefits of wheel-base preview control are measured experimentally, using a prototype semi-active damper in a half-car 'Hardware-in-the-loop' (HiL) rig with a planar two-axle heavy vehicle model. The benefits of preview control using the prototype semi-active damper are found to be less than theoretically possible, due to the phase lag between the demanded and achieved damping force. It is shown that the performance of the prototype damper can be improved significantly by having a theoretical simulation running ahead of the HiL vehicle. The theoretical simulation is used to predict the demanded damper force for the HiL vehicle, and thereby compensate for the phase lag in the prototype damper.     

An Experimental Investigation of Preview Control

There is mounting theoretical evidence to suggest that preview control can be of substantial benefit to a semi-active suspension for random road inputs. In this paper, the benefits of wheel-base preview control are measured experimentally, using a prototype semi-active damper in a half-car ‘Hardware-in-the-loop’ (HiL) rig with a planar two-axle heavy vehicle model. The benefits of preview control using the prototype semi-active damper are found to be less than theoretically possible, due to the phase lag between the demanded and achieved damping force. It is shown that the performance of the prototype damper can be improved significantly by having a theoretical simulation running ahead of the HiL vehicle. The theoretical simulation is used to predict the demanded damper force for the HiL vehicle, and thereby compensate for the phase lag in the prototype damper.     

汽车非线性半主动悬架的模糊神经网络控制

考虑磁流变减振器阻尼力和悬架弹性元件非线性特性，建立车辆6自由度的半主动悬架非线性动力学模型。提出了一种基于模糊神经网络系统结构的模型参考自适应控制方法来研究汽车半主动悬架的非线性控制问题，并考虑半车模型前后悬架的输入时滞，对其进行了仿真研究。研究结果表明：运用模糊神经网络非线性控制方法能够使人体和车身垂直加速度、俯仰角加速度都得到很大的衰减，证实这种模糊神经网络控制方法可大大减少路面对车身的振动冲击，提高汽车行驶平顺性。     

发动机振动隔离控制技术研究进展

介绍了发动机橡胶悬置、液压悬置、半主动悬置和主动悬置的工作原理,由于被动悬置不能满足运载器减振降噪的要求,半主动悬置和主动悬置已经成为发动机减振降噪发展方向;分析了悬置系统的动力学模型,包括悬置的动力学模型和控制系统的动力学模型;介绍了发动机振动隔离控制中几种主要的控制方法,包括模糊控制、神经网络控制、自适应控制和最优控制等。最后提出了发动机振动隔离控制目前存在的主要问题和发展动向。     

The Dynamics of the Vibrator-controlled Adaptive Damper and its Potentials in Vibration Isolation

In this paper, the dynamics of a vibrator-controlled adaptive damper is simulated. Its potential in vehicle isolation improvement is demonstrated by a quarter car model. From the results obtained, it is known that after adding a vibrator-controlled flow valve to the conventional hydraulic damper, it is possible to achieve a desired frequency-dependent damping characteristics to provide a large damping at system resonance for the attenuation of the system resonant overshoot, but small damping at higher frequencies to guarantee a good isolation performance. The special feature of this adaptive damper lies in the fact that the damper can be constructed totally mechanically without electronics, which provides a practical way for industrial applications.     

Inverse neuro-fuzzy MR damper model and its application in vibration control of vehicle suspension system

In this paper, a magneto-rheological (MR) damper-based semi-active controller for vehicle suspension is developed. This system consists of a linear quadratic Gauss (LQG) controller as the system controller and an adaptive neuro-fuzzy inference system (ANFIS) inverse model as the damper controller. First, a modified Bouc–Wen model is proposed to characterise the forward dynamic characteristics of the MR damper based on the experimental data. Then, an inverse MR damper model is built using ANFIS technique to determine the input current so as to gain the desired damping force. Finally, a quarter-car suspension model together with the MR damper is set up, and a semi-active controller composed of the LQG controller and the ANFIS inverse model is designed. Simulation results demonstrate that the desired force can be accurately tracked using the ANFIS technique and the semi-active controller can achieve competitive performance as that of active suspension.     

Semi-active H∞ control of high-speed railway vehicle suspension with magnetorheological dampers

In this paper, semi-active H∞ control with magnetorheological (MR) dampers for railway vehicle suspension systems to improve the lateral ride quality is investigated. The proposed semi-active controller is composed of a H∞ controller as the system controller and an adaptive neuro-fuzzy inference system (ANFIS) inverse MR damper model as the damper controller. First, a 17-degree-of-freedom model for a full-scale railway vehicle is developed and the random track irregularities are modelled. Then a modified Bouc–Wen model is built to characterise the forward dynamic characteristics of the MR damper and an inverse MR damper model is built with the ANFIS technique. Furthermore, a H∞ controller composed of a yaw motion controller and a rolling pendulum motion (lateral motion+roll motion) controller is established. By integrating the H∞ controller with the ANFIS inverse model, a semi-active H∞ controller for the railway vehicle is finally proposed. Simulation results indicate that the proposed semi-active suspension system possesses better attenuation ability for the vibrations of the car body than the passive suspension system.     

基于磁流变阻尼器的半主动车辆座椅悬架模糊控制研究

设计基于磁流变阻尼器的半主动车辆座椅悬架系统的模糊控制器。用ADAMS对系统建立三维多刚体动力学模型,用MATLAB设计系统模糊控制器,并联合两者对整个系统进行仿真。仿真和台架试验结果表明,模糊控制策略能使该系统较好抑制垂直振动加速度,提高乘坐的舒适性。     

Semi-active engine mount design using auxiliary magneto-rheological fluid compliance chamber

Engine mounts are used in the automotive industry to isolate engine and chassis by reducing the noise and vibration imposed from one to the other. This paper describes modelling, simulation and design of a semi-active engine mount that is designed specifically to address the complicated vibration pattern of variable displacement engines (VDE). The ideal isolation for VDE requires the stiffness to be switchable upon cylinder activation/deactivation operating modes. In order to have a modular design, the same hydraulic engine mount components are maintained and a novel auxiliary magneto-rheological (MR) fluid chamber is developed and retrofitted inside the pumping chamber. The new compliance chamber is a controllable pressure regulator, which can effectively alter the dynamic performance of the mount. Switching between different modes happens by turning the electrical current to the MR chamber magnetic coil on and off. A model has been developed for the passive hydraulic mount and then it is extended to include the MR auxiliary chamber as well. A proof-of-concept prototype of the design has been fabricated which validates the mathematical model. The results demonstrate unique capability of the developed semi-active mount to be used for VDE application.     

Generalized magnetorheological (MR) damper model and its application in semi-active control of vehicle suspension system

In this paper, analytical characterization of the magneto-rheological (MR) damper is done using a new modified algebraic model. Algebraic model is also more preferable because of its low computational expenses compared to differential Bouc-Wen’s model which is highly computationally demanding. This model along with the obtained model parameters is used as a semi-active suspension device in a quarter car model and the stationary response of the vehicle traversing on a rough road is obtained. The control part consists of two nested controllers. One of them is the system controller which generates the desired damping force and the other is the damper controller which adjusts the voltage level to MR damper so as to track the desired damping force. For the system controller a model reference skyhook Sliding Mode Controller (SMC) is used and for the damper controller a continuous state algorithm is built to determine the input voltage so as to gain the desired damping force. The analytical model is subsequently used in the quarter car vehicle model and the vehicular responses are studied. A simulation study is performed to prove the effectiveness and robustness of the semi-active control approach. Results show that the semi-active controller can achieve compatible performance as that of active suspension controller except for a little deterioration.     

斜拉桥拉索的MR半主动控制研究

根据LQR最优控制理论,结合面向速度剪切(Clipped Optimal)控制算法及修正的磁流变(MR)阻尼器Bouc Wen模型,提出了LQR Clipped半主动控制算法,应用拉索振动的差分离散模型,对斜拉索的面内振动进行了被动、主动及半主动控制研究,分析了MR阻尼器对斜拉索的振动控制效果。研究结果表明:MR阻尼器被动控制能够提供的模态阻尼比可以达到最优油阻尼器控制的值,但MR被动控制存在一个最优输入电压,最优电压值与需控制的第几阶模态有关;与油阻尼器被动控制相比,MR半主动控制可以有效地提高模态阻尼比,尤其在阻尼器位置距索端很近时仍有较好的控制效果。     

CA7221轿车动力总成液力悬置隔振性能及其对整车舒适性影响的试验研究

对ＣＡ７２２１轿车发动机动力总成液力悬置的隔振性能进行了试验测试，并与橡胶悬置的隔振和降噪地对比研究，同时，还测试了副车架与隔振方面的作用。结果表明，液力悬置较传统橡胶悬置隔效果明显，应用橡胶悬置和副车架两级减振也有很奏效，应用液力悬置使整车舒适性有很大改善。     

Comparison of the properties of active and semiactive suspension

In this article, the properties of active and semi-active suspension for heavy goods vehicles are compared. The criteria for the comparison are the RMS sprung mass vertical acceleration, RMS dynamic tyre force, and suspension power consumption. The active system is based on an air-spring with controlled in-flow and out-flow of the air. In the semi-active system, a controlled hydraulic damper is employed. The results concerning the semi-active suspension system were taken from the article by Besinger et al. [Besinger, F.H., Cebon, D. and Cole, D.J., 1995, Force control of a semi-active damper. Vehicle System Dynamics, 24(9), 695-723.].     

Vehicle Dynamic Analysis and Evaluation of Continuously Controlled Semi-Active Suspensions Using Hardware-in-the-loop Simulation

A semi-active suspension system with continuously variable damper is greatly expected to be used mainly in the future as a high-performance suspension system due to its cost-effectiveness, light weight, and low energy consumption. In this paper, to develop a suitable control logic for the semi-active suspension system, the hardware-in-the-loop simulation is performed for the experimental continuously variable damper combined with a quarter-car model, and the simulation results are compared for passive, on/off controlled, and continuously controlled dampers in the aspects of ride comfort and driving safety, assuming each damper to be installed on the vehicle.     

Vibration reduction of H/Shaft using an electromagnetic damper with mode change

The objective of this study is to develop a damper that can reduce the amplitude of vibration in various frequency ranges. Previous H/Shaft vibration reduction methods work in a passive way. A dynamic damper reduces the amplitude of vibration at its first mode, but vibration still appears at the second mode. A mass damper or hollow shaft can shift the natural frequency to a lower or higher region. The fixed operating frequency prevents vibration from being reduced outside the operating frequency range. The proposed damper uses electromagnets as either masses or actuators to change the damper mode between dynamic damper mode and mass damper mode. The electromagnetic damper (EMD) can change its mode to respond to the vibration excitation at both low and high frequencies. The vibration reduction performance was evaluated by FRF tests in laboratory and vehicle conditions. The results were compared with those of a dynamic damper and indicate that the amplitude of vibration is reduced by 95.6 % when the EMD is implemented on an H/Shaft, whereas only 61.9 % vibration reduction is achieved by the dynamic damper.     

Force Control of a Semi-Active Damper

Two strategies are investigated for controlling a semi-active damper to track a prescribed force demand signal: (i) 'open loop' control, using a model of the damping force versus velocity characteristics; and (ii) force feedback (closed loop) control.

The damping characteristics and switching transients of a prototype damper were measured, and used to develop a mathematical model of the dynamics of the damper. The two control strategies were investigated using an idealised (constant velocity) test. Their performance was also simulated and measured under realistic operating conditions using the Hardware-in-the-Loop testing method.

Open loop damper control was generally found to give superior performance to force feedback control, due to its smaller phase lag at high frequencies.     

Comparison of the properties of active and semiactive suspension

In this article, the properties of active and semi-active suspension for heavy goods vehicles are compared. The criteria for the comparison are the RMS sprung mass vertical acceleration, RMS dynamic tyre force, and suspension power consumption. The active system is based on an air-spring with controlled in-flow and out-flow of the air. In the semi-active system, a controlled hydraulic damper is employed. The results concerning the semi-active suspension system were taken from the article by Besinger et al. [Besinger, F.H., Cebon, D. and Cole, D.J., 1995, Force control of a semi-active damper. Vehicle System Dynamics, 24(9), 695–723.].     

Development and Evaluation of a High Voltage Supply Unit for Electrorheological Fluid Dampers

Controllable dampers using electrorheological (ER) fluids have attracted considerable interest in recent years. They are proposed for use in semi-active suspensions for ground vehicles. The main advantages of ER fluid dampers are their fast response, ease of control, simple construction and low power requirements. This paper describes the development and testing of a high-voltage supply unit for modulating the damping force of an ER fluid damper. Experimental results on the vibration isolation characteristics of an ER fluid damper with different control strategies, obtained using a quarter-car model test rig, are also presented.