Design of robust-stable and quadratic finite-horizon optimal controllers with low trajectory sensitivity for uncertain active suspension systems

This paper presents a design method for designing the robust-stable and quadratic-finite-horizon-optimal controllers of uncertain active suspension systems. The method integrates a robust stabilisability condition, the orthogonal functions approach (OFA) and the hybrid Taguchi-genetic algorithm (HTGA). Using the integrative computational method, a robust-stable and quadratic-finite-horizon-optimal controller with low-trajectory sensitivity can be obtained such that (i) the active suspension system with elemental parametric uncertainties is stabilised and (ii) a quadratic-finite-horizon-integral performance index including a quadratic trajectory sensitivity term for the nominal active suspension system is minimised. The robust stabilisability condition is proposed in terms of linear matrix inequalities (LMIs). Based on the OFA, an algebraic algorithm only involving the algebraic computation is derived for solving the nominal active suspension feedback dynamic equations. By using the OFA and the LMI-based robust stabilisability condition, the dynamic optimisation problem for the robust-stable and quadratic-finite-horizon-optimal controller design of the linear uncertain active suspension system is transformed into a static-constrained-optimisation problem represented by the algebraic equations with constraint of LMI-based robust stabilisability condition; thus greatly simplifies the design problem. Then, for the static-constrained-optimisation problem, the HTGA is employed to find the robust-stable and quadratic-finite-horizon-optimal controllers of the linear uncertain active suspension systems. A design example is given to demonstrate the applicability of the proposed integrative computational approach.     

Robust control of anti-lock brake system

A robust control algorithm for an anti-lock brake system is proposed. The method used is based on static-state feedback of longitudinal slip and does not involve controller scheduling with changing vehicle speed or road adhesion coefficient estimation. An improvement involving scheduling of longitudinal slip reference with longitudinal acceleration measurement is included. Electromechanical braking actuators are used in simulations, and the algorithm used in this study is shown to have high performance on roads with constant and varying adhesion coefficients, displaying nice robustness properties against large vehicle speed and road adhesion coefficient variations. Guidelines are provided for tuning controller gains to cope with unknown actuator delay and measurement noise.     

Chassis integrated control for active suspension,active front steering and direct yaw moment systems using hierarchical strategy

This paper proposes a novel integrated controller with three-layer hierarchical structure to coordinate the interactions among active suspension system (ASS), active front steering (AFS) and direct yaw moment control (DYC). First of all, a 14-degree-of-freedom nonlinear vehicle dynamic model is constructed. Then, an upper layer is designed to calculate the total corrected moment for ASS and intermediate layer based on linear moment distribution. By considering the working regions of the AFS and DYC, the intermediate layer is functionalised to determine the trigger signal for the lower layer with corresponding weights. The lower layer is utilised to separately trace the desired value of each local controller and achieve the local control objectives of each subsystem. Simulation results show that the proposed three-layer hierarchical structure is effective in handling the working region of the AFS and DYC, while the quasi-experimental result shows that the proposed integrated controller is able to improve the lateral and vertical dynamics of the vehicle effectively as compared with a conventional electronic stability controller.     

An adaptive integrated algorithm for active front steering and direct yaw moment control based on direct Lyapunov method

In this article, an adaptive integrated control algorithm based on active front steering and direct yaw moment control using direct Lyapunov method is proposed. Variation of cornering stiffness is considered through adaptation laws in the algorithm to ensure robustness of the integrated controller. A simple two degrees of freedom (DOF) vehicle model is used to develop the control algorithm. To evaluate the control algorithm developed here, a nonlinear eight-DOF vehicle model along with a combined-slip tyre model and a single-point preview driver model are used. Control commands are executed through correction steering angle on front wheels and braking torque applied on one of the four wheels. Simulation of a double lane change manoeuvre using Matlab^®/Simulink is used for evaluation of the control algorithm. Simulation results show that the integrated control algorithm can significantly enhance vehicle stability during emergency evasive manoeuvres on various road conditions ranging from dry asphalt to very slippery packed snow road surfaces.     

基于集成式电液制动系统的主动制动压力精确控制方法

智能电动汽车的发展对制动系统的主动制动和再生制动能力提出了更高的要求。配备真空助力器的传统制动系统难以满足智能电动汽车的需求，因此逐渐被线控制动系统所取代。为提高线控制动系统的集成度与解耦能力，提出了一种新型集成式电液制动系统（Integrated Braking Control System，IBC），能够实现主动制动、再生制动、失效备份等功能。作为机-电-液耦合的高集成度系统，IBC具有复杂的非线性特性和动态摩擦特性，对制动系统压力的精确控制提出了挑战。为了提高IBC制动压力动态控制精度，提出了一种基于集成式电液制动系统的主动制动压力精确控制方法。首先，介绍了IBC的结构原理和控制架构。随后针对液压系统的迟滞特性和传动机构的摩擦特性进行建模与测试。然后基于系统的强非线性特性，提出了主动制动三层闭环级联控制器，其中压力控制层采用液压特性前馈与变增益反馈结合的控制策略，伺服层控制器设计考虑了机构惯性补偿与摩擦补偿，电机控制层采用矢量控制并进行了电压前馈解耦。最后，基于dSPACE设备搭建了硬件在环（Hardware-in-the-loop，HiL）试验台对主动压力控制方法进行验证。结果表明：所提出的压力控制方法能控制制动系统压力快速精确跟随期望压力，使动态压力跟随误差控制在0.4 MPa之内，稳态压力误差控制在0.1 MPa之内。     

Integrated chassis control for a three-axle electric bus with distributed driving motors and active rear steering system

This paper describes an integrated chassis control framework for a novel three-axle electric bus with active rear steering (ARS) axle and four motors at the middle and rear wheels. The proposed integrated framework consists of four parts: (1) an active speed limiting controller is designed for anti-body slip control and rollover prevention; (2) an ARS controller is designed for coordinating the tyre wear between the driving wheels; (3) an inter-axle torque distribution controller is designed for optimal torque distribution between the axles, considering anti-wheel slip and battery power limitations and (4) a data acquisition and estimation module for collecting the measured and estimated vehicle states. To verify the performances, a simulation platform is established in Trucksim software combined with Simulink. Three test cases are particularly designed to show the performances. The proposed algorithm is compared with a simple even control algorithm. The test results show satisfactory lateral stability and rollover prevention performances under severe steering conditions. The desired tyre wear coordinating performance is also realised, and the wheel slip ratios are restricted within stable region during intensive driving and emergency braking with complicated road conditions.     

On the achievable performance using variable geometry active secondary suspension systems in commercial vehicles

There is a need to further improve driver comfort in commercial vehicles. The variable geometry active suspension offers an interesting option to achieve this in an energy efficient way. However, the optimal control strategy and the overal performance potential remains unclear. The aim of this paper is to quantify the level of performance improvement that can theoretically be obtained by replacing a conventional air sprung cabin suspension design with a variable geometry active suspension. Furthermore, the difference between the use of a linear quadratic (LQ) optimal controller and a classic skyhook controller is investigated. Hereto, an elementary variable geometry actuator model and experimentally validated four degrees of freedom quarter truck model are adopted. The results show that the classic skyhook controller gives a relatively poor performance while a comfort increase of 17–28% can be obtained with the LQ optimal controller, depending on the chosen energy weighting. Furthermore, an additional 75% comfort increase and 77% energy cost reduction can be obtained, with respect to the fixed gain energy optimal controller, using condition-dependent control gains. So, it is concluded that the performance potential using condition-dependent controllers is huge, and that the use of the classic skyhook control strategy should, in general, be avoided when designing active secondary suspensions for commercial vehicles.     

Active Roll Control of Single Unit Heavy Road Vehicles

Summary Strategies are investigated for controlling active anti-roll systems in single unit heavy road vehicles, so as to maximise roll stability. The achievable roll stability improvements that can be obtained by applying active anti-roll torques to truck suspensions are discussed. Active roll control strategies are developed, based on linear quadratic controllers. It is shown that an effective controller can be designed using the LQG approach, combined with the loop transfer recovery method to ensure adequate stability margins. A roll controller is designed for a torsionally flexible single unit vehicle, and the vehicle response to steady-state and transient cornering manoeuvres is simulated. It is concluded that roll stability can be improved by between 26% and 46% depending on the manoeuvre. Handling stability is also improved significantly.     

基于MPC的独立驱动电动汽车稳定性集成控制

针对独立驱动电动汽车在高附着系数路面高速急转时易发生侧翻事故,在低附着系数路面急转易发生侧滑失稳事故,且单一控制器在不同附着系数路面适应性较差等问题,根据独立驱动电动汽车特点设计了基于分层式结构的稳定性集成控制器。建立了整车动力学模型,并进行了车辆状态参数估计;设计了稳定性集成控制器的控制策略,对车辆的侧倾、横向稳定性状态判定条件和协调策略的制定进行了研究,分别设计了侧倾稳定性控制器和横向稳定性控制器;设置了路面附着系数0.9到0.2的对接路面仿真工况,并在此工况下对所设计的控制器的控制性能进行了仿真测试。结果表明,所设计的稳定性集成控制器相比于单一控制器具有更好的适应性,可有效降低车辆高速行驶过程中的横向载荷转移系数、质心侧偏角等状态量,提高车辆行驶的稳定性和安全性。     

Coordinated control strategies for active steering,differential braking and active suspension for vehicle stability,handling and safety improvement

ABSTRACT

In this paper, a coordinated control strategy is proposed to provide an effective improvement in handling stability of the vehicle, safety, and comfortable ride for passengers. This control strategy is based on the coordination among active steering, differential braking, and active suspension systems. Two families of controllers are used for this purpose, which are the high order sliding mode and the backstepping controllers. The control strategy was tested on a full nonlinear vehicle model in the environment of MATLAB/Simulink. Rollover avoidance and yaw stability control constraints have been considered. The control system mainly focuses on yaw stability control. When rollover risk is detected, the proposed strategy controls the roll dynamics to decrease rollover propensity. Simulation results for two different critical driving scenarios, the first one is a double lane change and the other one is a J-turn manoeuvre, show the effectiveness of the coordination strategy in stabilising the vehicle, enhancing handling and reducing rollover propensity.     

Optimisation of active suspension control inputs for improved performance of active safety systems

A collocation-type control variable optimisation method is used to investigate the extent to which the fully active suspension (FAS) can be applied to improve the vehicle electronic stability control (ESC) performance and reduce the braking distance. First, the optimisation approach is applied to the scenario of vehicle stabilisation during the sine-with-dwell manoeuvre. The results are used to provide insights into different FAS control mechanisms for vehicle performance improvements related to responsiveness and yaw rate error reduction indices. The FAS control performance is compared to performances of the standard ESC system, optimal active brake system and combined FAS and ESC configuration. Second, the optimisation approach is employed to the task of FAS-based braking distance reduction for straight-line vehicle motion. Here, the scenarios of uniform and longitudinally or laterally non-uniform tyre–road friction coefficient are considered. The influences of limited anti-lock braking system (ABS) actuator bandwidth and limit-cycle ABS behaviour are also analysed. The optimisation results indicate that the FAS can provide competitive stabilisation performance and improved agility when compared to the ESC system, and that it can reduce the braking distance by up to 5% for distinctively non-uniform friction conditions.     

Active front wheel steering model and controller for integrated dynamics control systems

We report a model and controller for an active front-wheel steering (AFS) system. Two integrated dynamics control (IDC) systems are designed to investigate the performance of the AFS system when integrated with braking and steering systems. An 8-degrees-of-freedom vehicle model was employed to test the controllers. The controllers were inspected and compared under different driving and road conditions, with and without braking input, and with and without steering input. The results show that the AFS system performs kinematic steering assistance function and kinematic stabilisation function very well. Three controllers allowed the yaw rate to accurately follow a reference yaw rate, improving the lateral stability. The two IDC systems improved the lateral stability and vehicle control and were effective in reducing the sideslip angle.     

State observer-based sliding mode control for semi-active hydro-pneumatic suspension

This paper proposes an improved virtual reference model for semi-active suspension to coordinate the vehicle ride comfort and handling stability. The reference model combines the virtues of sky-hook with ground-hook control logic, and the hybrid coefficient is tuned according to the longitudinal and lateral acceleration so as to improve the vehicle stability especially in high-speed condition. Suspension state observer based on unscented Kalman filter is designed. A sliding mode controller (SMC) is developed to track the states of the reference model. The stability of the SMC strategy is proven by means of Lyapunov function taking into account the nonlinear damper characteristics and sprung mass variation of the vehicle. Finally, the performance of the controller is demonstrated under three typical working conditions: the random road excitation, speed bump road and sharp acceleration and braking. The simulation results indicated that, compared with the traditional passive suspension, the proposed control algorithm can offer a better coordination between vehicle ride comfort and handling stability. This approach provides a viable alternative to costlier active suspension control systems for commercial vehicles.     

Designing H∞/GH 2 static-output feedback controller for vehicle suspensions using linear matrix inequalities and genetic algorithms

This paper presents an approach to design the H_∞/GH ₂ static-output feedback controller for vehicle suspensions by using linear matrix inequalities (LMIs) and genetic algorithms (GAs). Three main performance requirements for an advanced vehicle suspension are considered in this paper. Among these requirements, the ride-comfort performance is optimized by minimizing the H_∞ norm of the transfer function from the road disturbance to the sprung mass acceleration, while the road-holding performance and the suspension deflection limitation are guaranteed by constraining the generalized H₂ (GH ₂) norms of the transfer functions from the road disturbance to the dynamic tyre load and the suspension deflection to be less than their hard limits, respectively. At the same time, the controller saturation problem is considered by constraining its peak response output to be less than a given limit using the GH ₂ norm as well. A four-degree-of-freedom half-car model with active suspension system is applied in this paper. Several kinds of H_∞/GH ₂ static-output feedback controllers, which use the available sprung mass velocities or the suspension deflections as feedback signals, are obtained by using the GAs to search for the possible control gain matrices and then resolving the LMIs together with the minimization optimization problem. These designed H_∞/GH ₂ static-output feedback controllers are validated by numerical simulations on both the bump and the random road responses which show that the designed H_∞/GH ₂ static-output feedback controllers can achieve similar or even better active suspension performances compared with the state-feedback control case in spite of their simplicities.     

Non-fragile multi-objective static output feedback control of vehicle active suspension with time-delay

This paper presents an approach to design a delay-dependent non-fragile H_∞/L₂–L_∞ static output feedback (SOF) controller for active suspension with input time-delay. The control problem of quarter-car active suspension with actuator time-delay is formulated to a H_∞/L₂–L_∞ control problem. By employing a delay-dependent Lyapunov function, new existence conditions of delay-dependent non-fragile SOF H_∞ controller and L₂–L_∞ controller are derived, respectively, in terms of the feasibility of bilinear matrix inequalities (BMIs). Then, a procedure based on linear matrix inequality optimisation and a hybrid algorithm of the particle swarm optimisation and differential evolution is used to solve an optimisation problem with BMI constraints. Design and simulation results of non-fragile H_∞/L₂–L_∞ controller for active suspension show that the designed controller not only can achieve the optimal performance and stability of the closed-loop system in spite of the existence of the actuator time-delay, but also has significantly improved the non-fragility characteristics over controller perturbations.     

Design of Nonlinear Controllers for Active Vehicle Suspensions Using Parameter-Varying Control Synthesis

Nonlinear suspension controllers have the potential to achieve superior performance compared to their linear counterparts. A nonlinear controller can focus on maximizing passenger comfort when the suspension deflection is small compared to its structural limit. As the deflection limit is approached, the controller can shift focus to prevent the suspension deflection from exceeding this limit. This results in superior ride quality over the range of road surfaces, as well as reduced wear of suspension components. This paper presents a novel approach to the design of such nonlinear controllers, based on linear parameter-varying control techniques. Parameter-dependent weighting functions are used to design active suspensions that stiffen as the suspension limits are reached. The controllers use only suspension deflection as a feedback signal. The proposed framework easily extends to the more general case where all the three main performance metrics, i.e., passenger comfort, suspension travel and road holding are considered, and to the design of road adaptive suspensions.     

Design of Nonlinear Controllers for Active Vehicle Suspensions Using Parameter-Varying Control Synthesis

Nonlinear suspension controllers have the potential to achieve superior performance compared to their linear counterparts. A nonlinear controller can focus on maximizing passenger comfort when the suspension deflection is small compared to its structural limit. As the deflection limit is approached, the controller can shift focus to prevent the suspension deflection from exceeding this limit. This results in superior ride quality over the range of road surfaces, as well as reduced wear of suspension components. This paper presents a novel approach to the design of such nonlinear controllers, based on linear parameter-varying control techniques. Parameter-dependent weighting functions are used to design active suspensions that stiffen as the suspension limits are reached. The controllers use only suspension deflection as a feedback signal. The proposed framework easily extends to the more general case where all the three main performance metrics, i.e., passenger comfort, suspension travel and road holding are considered, and to the design of road adaptive suspensions.     

Pro-active optimal control for semi-active vehicle suspension based on sensitivity updates

This article suggests a strategy to control semi-active suspensions of vehicles in a pro-active way to adapt to future road profiles. The control strategy aims to maximise comfort while maintaining good handling properties. It employs suitably defined optimal control problems in combination with a parametric sensitivity analysis. The optimal control techniques are used to optimise the time-dependent damper coefficients in an electro-rheological damper for given nominal road profiles. The parametric sensitivity analysis is used to adapt the computed nominal optimal controls to perturbed road profiles in real time. The method is particularly useful for events with a low excitation frequency such as ramps, bumps, or potholes. For high-frequency excitations standard controllers are preferable; so we propose a switched open–closed-loop controller design. Various examples demonstrate the performance of the approach.     

A practical identifier design of road variations for anti-lock brake system

Emergency brake technologies have always been a major interest of vehicle active safety-related studies. On homogeneous surfaces, traditional anti-lock brake system (ABS) can achieve efficient braking performance and maintain the handling capability as well. However, when road conditions are time variant during the braking process, or different at the bilateral wheels, braking stability performance is likely to be degraded. To address this problem and enhance ABS performances, a practical identifier of road variations is developed in this study. The proposed identifier adopts a statechart-based approach and is hierarchically constructed with a wheel layer and a full vehicle layer identifier. Based on the identification results, modifications are made to a four-phase wheel-behaviour-based ABS controller to enhance its performance. The feasibility and effectiveness of the proposed identifier in collaborating with the modified ABS controller are examined via simulations and further validated by track tests under various practical braking scenarios.