Roll- and pitch-plane-coupled hydro-pneumatic suspension. Part 2: dynamic response analyses

In the first part of this study, the potential performance benefits of fluidically coupled passive suspensions were demonstrated through analyses of suspension properties, design flexibility and feasibility. In this second part of the study, the dynamic responses of a vehicle equipped with different configurations of fluidically coupled hydro-pneumatic suspension systems are investigated for more comprehensive assessments of the coupled suspension concepts. A generalised 14 degree-of-freedom nonlinear vehicle model is developed and validated to evaluate vehicle ride and handling dynamic responses and suspension anti-roll and anti-pitch characteristics under various road excitations and steering/braking manoeuvres. The dynamic responses of the vehicle model with the coupled suspension are compared with those of the unconnected suspensions to demonstrate the performance potential of the fluidic couplings. The dynamic responses together with the suspension properties suggest that the full-vehicle-coupled hydro-pneumatic suspension could offer considerable potential in realising enhanced ride and handling performance, as well as improved anti-roll and anti-pitch properties in a very flexible and energy-saving manner.     

Roll and pitch independently tuned interconnected suspension: modelling and dynamic analysis

In this paper, a roll and pitch independently tuned hydraulically interconnected passive suspension is presented. Due to decoupling of vibration modes and the improved lateral and longitudinal stability, the stiffness of individual suspension spring can be reduced for improving ride comfort and road grip. A generalised 14 degree-of-freedom nonlinear vehicle model with anti-roll bars is established to investigate the vehicle ride and handling dynamic responses. The nonlinear fluidic model of the hydraulically interconnected suspension is developed and integrated with the full vehicle model to investigate the anti-roll and anti-pitch characteristics. Time domain analysis of the vehicle model with the proposed suspension is conducted under different road excitations and steering/braking manoeuvres. The dynamic responses are compared with conventional suspensions to demonstrate the potential of enhanced ride and handling performance. The results illustrate the model-decoupling property of the hydraulically interconnected system. The anti-roll and anti-pitch performance could be tuned independently by the interconnected systems. With the improved anti-roll and anti-pitch characteristics, the bounce stiffness and ride damping can be optimised for better ride comfort and tyre grip.     

汽车起重机连通式油气悬挂系统仿真分析

在国内,大吨位汽车起重机的油气悬挂系统大多依赖国外技术,关键控制元件也都依靠进口,为掌握油气悬挂的刚度和阻尼特性,对油气悬挂系统的结构原理和参数性能的影响等需要进行深入分析。本文通过对某汽车起重机连通式油气悬挂进行仿真分析,得出各主要结构和设计参数对悬挂系统性能的影响规律,为油气悬挂系统的改进和设计开发提供了参考依据。     

油气悬架整车的振动状态观测器设计

针对油气悬架阻尼实时控制中的车身振动状态测量问题,建立了油气悬架整车7自由度振动模型的状态方程,并基于该状态方程设计了油气悬架整车振动状态观测器。该状态观测器以油气悬架油缸压力为输入,以悬架动行程误差作为反馈,通过设计观测器的反馈增益,使得观测器状态能够跟踪被观测车辆的真实状态。状态观测值与试验测试值的对比表明,所设计的状态观测器能够有效观测出油气悬架车辆的振动状态。     

Multi-performance analyses and design optimisation of hydro-pneumatic suspension system for an articulated frame-steered vehicle

This study investigates the coupled ride and directional performance characteristics of an articulated frame-steered vehicle (AFSV). A three-dimensional multi-body dynamic model of the vehicle is formulated integrating the hydro-mechanical frame steering and hydro-pneumatic suspension (HPS) systems. The model parameters are obtained from field-measured data acquired for an unsuspended AFSV prototype and a validated scaled HPS model. The HPS is implemented only at the front axle, which supports the driver cabin. The main parameters of the HPS, including the piston area, and flow areas of bleed orifices and check valves, are selected through design sensitivity analyses and optimisation, considering ride vibration, and roll- and yaw-plane stability performance measures. These include the frequency-weighted vertical vibration of the front unit, root-mean-square lateral acceleration during the sustained lateral load transfer ratio period prior to absolute rollover of the rear unit, and yaw-mode oscillation frequency following a lateral perturbation of the vehicle. The results suggested that the implementation of the HPS to the front unit alone could help preserve the directional stability limits compared to the unsuspended prototype vehicle and reduce the ride vibration exposure by nearly 30%. The results of sensitivity analyses revealed that the directional stability performance limits are only slightly affected by the HPS parameters. Further reduction in the ride vibration exposure was attained with the optimal design, irrespective of the payload variations. The vehicle operation at relatively higher speeds, however, would yield greater vibration exposure.     

Vehicle suspensions with a mechatronic network strut

This paper applies a novel mechatronic network strut to vehicle suspensions and discusses the benefits of system performance. The proposed mechatronic strut consists of a ball-screw inerter and permanent magnet electric machinery, such that the system impedance can be realised through a combination of mechanical and electrical networks. Applying the mechatronic strut to vehicle suspensions, we evaluate the improvement of system performance using passive electrical networks. Furthermore, a prototype mechatronic strut is constructed for properties verification. Finally, nonlinearities of the mechatronic strut are taken into account to modify the suspension design. From the simulation and experimental results, the proposed mechatronic network strut is shown to be effective.     

A new method of identification of equivalent suspension and damping rates of full-vehicle model

ABSTRACT

The equivalent spring and damper are often used to simplify the dynamic analysis of a nonlinear full-vehicle model. Clearly, those rates are strongly influenced by the kinematics of a suspension mechanism. This paper presents a new approach to the identification of the equivalent suspension and damping rates. The suspension is considered as a 1-degree-of-freedom (DOF) spatial parallel mechanism. The instantaneous kinestatic relations of the 1-DOF spatial parallel mechanism can be described using the theory of screws. The process of identification of the rates involves three steps: first, the joint positions of the suspension are found from the displacement analysis of the suspension mechanism. Second, the motion of each wheel of four suspension mechanisms is represented by the corresponding instantaneous screw at any instant. Third, the equivalent suspension and damping rates are determined from the kinestatic relations of the instantaneous screw. These rates are used for the dynamic analysis of the nonlinear full-vehicle model consisting of two pairs of the front (double-wishbone) and rear (multi-link) suspensions. Two dynamic behaviours of a car are analysed and compared with the simulation utilising the Adams/View software.     

消除多余约束全局耦合油气悬架系统的研究

提出了悬架多余约束问题,分析了其产生原因,论述了消除多余约束对减小车身扭转载荷、提高汽车越野性能的意义。介绍了消除多余约束全局耦合油气悬架系统的作用原理和消扭作用缸的设计依据。设计了消除多余约束全局耦合油气悬架系统并进行了试验研究。结果表明,所设计的悬架系统在减小车身扭转载荷方面效果明显。     

四级阻尼可调式液压互联悬架系统性能研究

提出了一种新型四级阻尼可调式液压互联悬架 （FDAHIS） 系统。FDAHIS系统在被动液压互联悬架系统的阻尼阀上并联了两个常通孔面积不同的电磁开关阀,通过反馈控制策略控制电磁阀开闭状态,调节系统液压流量,从而实现阻尼四级可调。为了研究该系统性能,建立FDAHIS系统模型和七自由度整车模型。通过系统单元台架试验对该模型进行了验证。整车仿真结果表明,与被动的液压互联悬架 （HIS） 系统相比,FDAHIS系统在车辆行驶平顺性和抗俯仰性能方面表现更佳。     

H8 Control Performance of a Full-Vehicle Suspension Featuring Magnetorheological Dampers

Summary This paper presents an investigation of the feedback control performance of a full-vehicle suspension system featuring magnetorheological (MR) dampers. A cylindrical MR damper is designed and manufactured by incorporating a Bingham model of aMR fluid which is commercially available. After evaluating the field-dependent damping characteristics of the MR damper, a full-vehicle suspension system installed with 4 independent MR dampers is constructed and its governing equations of motion which include vertical, pitch and roll motions are derived. A H 8 controller which has inherent robustness against system uncertainties is formulated by treating the sprung mass of the vehicle as uncertain parameter. This is accomplished by adopting the loop shaping design procedure. For the demonstration of a practical feasibility, control performance characteristics for vibration suppression of the proposed MR suspension system are evaluated under various road conditions through the hardware-in-the-loop simulation (HILS) methodology.     

H8 Control Performance of a Full-Vehicle Suspension Featuring Magnetorheological Dampers

Summary This paper presents an investigation of the feedback control performance of a full-vehicle suspension system featuring magnetorheological (MR) dampers. A cylindrical MR damper is designed and manufactured by incorporating a Bingham model of aMR fluid which is commercially available. After evaluating the field-dependent damping characteristics of the MR damper, a full-vehicle suspension system installed with 4 independent MR dampers is constructed and its governing equations of motion which include vertical, pitch and roll motions are derived. A H 8 controller which has inherent robustness against system uncertainties is formulated by treating the sprung mass of the vehicle as uncertain parameter. This is accomplished by adopting the loop shaping design procedure. For the demonstration of a practical feasibility, control performance characteristics for vibration suppression of the proposed MR suspension system are evaluated under various road conditions through the hardware-in-the-loop simulation (HILS) methodology.     

油气主动悬架非线性模型的建立、仿真与试验验证

本文通过分析油气悬架中存在的气体弹簧刚度非线性特性和摩擦力，建立了主动悬架的非线性模型。分析了悬架的非线性特性对悬架运动的影响。仿真和试验结果表明，非线性模型比线性模型更接近油气悬架的实际情况，根据非线性模型设计的车身高度控制策略比根据线性模型设计的控制策略具有更好的控制效果。     

Modelling and characteristic analysis of tri-axle trucks with hydraulically interconnected suspensions

In this paper, a new hydraulically interconnected suspension (HIS) system is proposed for the implementation of a resistance control for the pitch and bounce modes of tri-axle heavy trucks. A lumped-mass half-truck model is established using the free-body diagram method. The equations of motion of a mechanical and hydraulic coupled system are developed by incorporating the hydraulic strut forces into the mechanical subsystem as externally applied forces. The transfer matrix method (TMM) is used to evaluate the impedance matrix of the hydraulic subsystem consisting of models of fluid pipes, damper valves, accumulators, and three-way junctions. The TMM is further applied to find the quantitative relationships between the hydraulic strut forces and boundary flow of the mechanical–fluid interactive subsystem. The modal analysis method is employed to perform the vibration analysis between the trucks with the conventional suspension and the proposed HIS. Comparison analysis focuses on free vibration with identified eigenvalues and eigenvectors, isolation vibration capacity, and force vibration in terms of the power spectrum density responses. The obtained results show the effectiveness of the proposed HIS system in reducing the pitch motion of sprung mass and simultaneously maintaining the ride comfort. The pitch stiffness is increased while the bounce stiffness is slightly softened. The peak values of sprung mass and wheel hop motions are greatly reduced, and the vibration decay rate of sprung mass is also significantly increased.     

Heavy vehicle pitch dynamics and suspension tuning. Part I: unconnected suspension

The influence of suspension tuning of passenger cars on bounce and pitch ride performance has been explored in a number of studies, while only minimal efforts have been made for establishing similar rules for heavy vehicles. This study aims to explore pitch dynamics and suspension tunings of a two-axle heavy vehicle with unconnected suspension, which could also provide valuable information for heavy vehicles with coupled suspensions. Based on a generalised pitch-plane model of a two-axle heavy vehicle integrating either unconnected or coupled suspension, three dimensionless measures of suspension properties are defined and analysed—namely the pitch margin (PM), pitch stiffness ratio (PSR), and coupled pitch stiffness ratio (CPSR)—for different unconnected suspension tunings and load conditions. Dynamic responses of the vehicle with three different load conditions and five different tunings of the unconnected suspension are obtained under excitations arising from three different random road roughness conditions and a wide range of driving speeds, and braking manoeuvres. The responses are evaluated in terms of performance measures related to vertical and pitch ride, dynamic tyre load, suspension travel, and pitch-attitude control characteristics of the vehicle. Fundamental relationships between the vehicle responses and the proposed suspension measures (PM, PSR, and CPSR) are established, based on which some basic suspension tuning rules for heavy vehicles with unconnected suspensions are also proposed.     

Sensitivity analysis and optimisation of suspension bushing using Taguchi method and grey relational analysis

In this paper, a novel method is presented for investigating suspension bushing based on mechanical properties of the bushing, their effective directions, spring stiffness and damping coefficient of bushing. The vehicle vibration model and suspension geometry parameters are used to optimise the vehicle suspension based on multi-body dynamics simulation (ADAMS/CAR) initially. Several experiment tests based on ISO 4128 and ISO 7401 have been performed in one of main Iranian automaker (SAIPA) in order to verify the ADAMS/CAR model. The grey relational analysis based on using Taguchi L27 orthogonal array is used to obtain the optimum suspension. Then the bushing characteristics are optimised considering the indicated method. This method considers a combination of ride comfort and handling qualities of vehicle as objective functions simultaneously. The results of optimum suspension are compared with typical Renault Logan which declares the accuracy and efficiency of this method in optimising suspension bushing.     

State of the art survey: active and semi-active suspension control

This survey paper aims to provide some insight into the design of suspension control system within the context of existing literature and share observations on current hardware implementation of active and semi-active suspension systems. It reviews the performance envelop of active, semi-active, and passive suspensions with a focus on linear quadratic-based optimisation including a specific example. The paper further discusses various design aspects including other design techniques, the decoupling of load and road disturbances, the decoupling of pitch and heave modes, the use of an inerter as an additional design element, and the application of preview. Various production and near production suspension systems were examined and described according to the features they offer, including self-levelling, variable damping, variable geometry, and anti-roll damping and stiffness. The lessons learned from these analytical insights and related hardware implementations are valuable and can be applied towards future active or semi-active suspension design.     

Modelling generalisation and power dissipation of flexible-wheel suspension concept for planetary surface vehicles

Flexible-wheel (FW) suspension concept has been regarded to be one of the novel technologies for future planetary surface vehicles (PSVs). This study develops generalised models for fundamental stiffness and damping properties and power consumption characteristics of the FW suspension with and without considering wheel-hub dimensions. Compliance rolling resistance (CRR) coefficient is also defined and derived for the FW suspension. Based on the generalised models and two dimensionless measures, suspension properties are analysed for two FW suspension configurations. The sensitivity analysis is performed to investigate the effects of the design parameters and operating conditions on the CRR and power consumption characteristic of the FW suspension. The modelling generalisation permits analyses of fundamental properties and power consumption characteristics of different FW suspension designs in a uniform and very convenient manner, which would serve as a theoretical foundation for the design of FW suspensions for future PSVs.     

A new active variable stiffness suspension system using a nonlinear energy sink-based controller

This paper presents the active case of a variable stiffness suspension system. The central concept is based on a recently designed variable stiffness mechanism which consists of a horizontal control strut and a vertical strut. The horizontal strut is used to vary the load transfer ratio by actively controlling the location of the point of attachment of the vertical strut to the car body. The control algorithm, effected by a hydraulic actuator, uses the concept of nonlinear energy sink (NES) to effectively transfer the vibrational energy in the sprung mass to a control mass, thereby reducing the transfer of energy from road disturbance to the car body at a relatively lower cost compared to the traditional active suspension using the skyhook concept. The analyses and simulation results show that a better performance can be achieved by subjecting the point of attachment of a suspension system, to the chassis, to the influence of a horizontal NES system.     

Actively controlled vehicle suspension with energy regeneration capabilities

The paper presents an innovative dual purpose automotive suspension topology, combining for the first time the active damping qualities with mechanical vibrations power regeneration capabilities. The new configuration consists of a linear generator as an actuator, a power processing stage based on a gyrator operating under sliding mode control and dynamics controllers. The researched design is simple and energetically efficient, enables an accurate force–velocity suspension characteristic control as well as energy regeneration control, with no practical implementation constraints imposed over the theoretical design. Active damping is based on Skyhook suspension control scheme, which enables overcoming the passive damping tradeoff between high- and low-frequency performance, improving both body isolation and the tire's road grip. The system-level design includes configuration of three system operation modes: passive, semi–active or fully active damping, all using the same electro-mechanical infrastructure, and each focusing on different objective: dynamics improvement or power regeneration. Conclusively, the innovative hybrid suspension is theoretically researched, practically designed and analysed, and proven to be feasible as well as profitable in the aspects of power regeneration, vehicle dynamics improvement and human health risks reduction.     

基于闭环形式的车辆减振器热学特性研究

为了解决某车辆被动悬架系统中减振器由于温升过高而漏油失效的问题,提出了车辆悬架系统机械特性与其热学特性相互耦舍的模型。采用MATLAB／Simulink建立闭环正反馈系统的热一机耦合模型,并通过仿真计算得到某车辆在多种工况以及不同悬架参数条件下减振器的温升特性曲线。研究结果表明：随着路面等级的下降、车速的提高、簧上质量的增大以及悬架刚度的减小,减振器的温度升高;车轮刚度对减振器温升特性影响较小;簧下质量对减振器温升特性无影响。