发动机悬置支架接附点动刚度分析及优化

发动机悬置支架动刚度对车辆的噪声-振动-平顺性(NVH)性能有着重要影响。介绍了动刚度分析原理,利用ABAQUS软件对某重型发动机前悬置支架进行动刚度分析。针对局部频率点的动刚度响应较大的问题,对悬置支架及发动机机体局部结构进行了优化。     

纯电动汽车动力总成悬置系统的优化

利用CATIA和ADAMS软件建立了某小型纯电动汽车动力总成悬置系统的6自由度刚体动力学模型.分析了该动力总成悬置系统的固有特性、耦合特性和电动汽车在起步与制动工况下的瞬态特性.考虑橡胶悬置元件的安装位置和角度,以悬置刚度为设计变量,以能量解耦为优化目标,利用ADAMS/Insight对悬置参数进行了优化,结果表明,优化后能量解耦程度有了明显的提高,悬置系统的隔振性能大大改善.     

传递路径分析在车内噪声分析中的应用

阐述了传递路径分析(OPAX)的估算方法及载荷力识别方法.针对某车辆全负荷加速行驶到为3650 r/min时驾驶员附近4阶噪声大的问题,建立了“激励源-驾驶员位置”传递路径模型,并进行了传递路径数据分析.结果表明,导致该车激励力变大的原因是发动机4阶激励与发动机左悬置支架模态重合产生共振.在发动机左悬置支架安装动态吸振器并进行了整车试验.结果表明,车内噪声整体下降2.4 dB(A),满足相关要求.     

传递路径分析用于车内噪声贡献量的研究

论述了传递路径分析(TPA)的基本原理.建立了TPA模型,并通过在实际工况下的测量和计算,验证了该模型的正确性.基于该模型进行了某车车内噪声各条传递路径贡献量的分析.结果表明,排气管悬置4的Z向、发动机右悬置Z向及发动机左悬置Y向的贡献量最大,为主要的噪声传递路径.对车内噪声主要贡献量路径进行的频响函数与工作力的分析结果表明,在频率为26.7Hz时,排气管吊点Z向的贡献量主要是由其工作力所引起的,即发动机2阶频率时的振动所产生的力;发动机悬置与发动机表面声辐射亦是如此.     

能量法解耦在动力总成悬置系统优化设计中的运用

建立了汽车动力总成悬置系统的动力学模型,根据能量法解耦理论推导了有关公式,并将其应用到某微型车动力总成悬置系统的改进中.结果表明,对悬置刚度进行优化能有效提高解耦率,从而改善系统的NVH性能.     

动力总成悬置系统优化方法的对比研究

简述了动力总成悬置系统传递路径优化方法和能量解耦优化方法,应用这两种优化方法对某轿车的悬置系统进行优化,并从悬置刚度、能量解耦、振动传递率和车内振动4个方面进行对比。结果表明,与能量解耦优化方法相比,传递路径优化方法虽然在能量解耦方面相对较差,但在振动传递率和车内振动控制方面都较好,因而是一种可以满足整车要求并能更好地衰减振动的有效方法和新思路。     

基于悬置匹配的整车怠速抖动问题研究

文章针对某乘用车整车怠速抖动问题,首先通过振动测试确定抖动问题的频率和阶次,通过对动力总成悬置系统进行刚体模态试验,研究抖动问题产生的原因,并利用CAE仿真手段进行悬置刚度灵敏度分析,然后对悬置元件进行刚度检测进一步确认悬置刚度问题,最后通过重新匹配悬置解决了抖动问题。本研究对解决整车怠速抖动问题具有一定的参考意义。     

某轻型客车驾驶员座椅导轨异常振动传递路径分析

针对怠速工况下某轻型客车驾驶员座椅导轨异常振动情况进行研究,将发动机3个悬置和2个吊耳X、Y、Z方向的振动作为输入,以座椅导轨Z方向的振动作为输出,建立了传递路径分析(TPA)模型。采用试验方法,利用矩阵求逆法对每条传递路径的激励力进行了计算,并对主要贡献路径进行识别,发现27 Hz时排气管前吊耳Z向的激励力较大,引起了座椅导轨振动严重。最后对路径耦合对传递路径分析精度的影响进行了分析。     

重型卡车驾驶室悬置动态载荷的识别分析

在车辆NVH性能的仿真分析中,准确获取实际车辆运行中的车身悬置上端动态载荷力是十分关键的,该动态载荷力的精确性将直接影响NVH计算分析结果。在文章中介绍了利用动刚度法和逆矩阵法得到怠速工况下传递到车身的力,并将两种计算得到的载荷进行相互校核,确保结果的准确性。     

燃料电池轿车电动动力总成悬置系统动态特性分析

]以某燃料电池轿车电动动力总成悬置系统为研究对象.建立了6自由度悬置系统动力学模型,通过试验测量得到电动动力总成的质量和惯量参数以及3点支承悬置元件的三向弹性与阻尼参数,并通过对比系统固有特性计算结果与试验结果的一致性验证了模型的正确性.利用所建立的动力学模型进行了加速上况下悬置变形与作用力、半轴输入端和电机线柬部f讧化移的瞬态响应仿真.仿真结果表明,该悬置系统存在工作负荷严重不均匀及线柬可能破坏的问题,需进行系统优化.     

动力总成悬置系统建模与解耦优化

将悬置看作弹簧阻尼元件,优化动力总成悬置系统的刚度矩阵,从而合理布置各阶频率,使模态间振动解耦。通过Maxwell力学模型求解悬置的频变特性和幅变特性,并建立含该力学模型的整车刚柔耦合动力学模型。计算出的整车系统振动响应表明,解耦优化后的悬置系统明显改善了悬置系统的隔振效果。     

Introducing a new semi-active engine mount using force controlled variable stiffness

This work introduces a new concept in designing semi-active engine mounts. Engine mounts are under continuous development to provide better and more cost-effective engine vibration control. Passive engine mounts do not provide satisfactory solution. Available semi-active and active mounts provide better solutions but they are more complex and expensive. The variable stiffness engine mount (VSEM) is a semi-active engine mount with a simple ON–OFF control strategy. However, unlike available semi-active engine mounts that work based on damping change, the VSEM works based on the static stiffness change by using a new fast response force controlled variable spring. The VSEM is an improved version of the vibration mount introduced by the authors in their previous work. The results showed significant performance improvements over a passive rubber mount. The VSEM also provides better vibration control than a hydromount at idle speed. Low hysteresis and the ability to be modelled by a linear model in low-frequency are the advantages of the VSEM over the vibration isolator introduced earlier and available hydromounts. These specifications facilitate the use of VSEM in the automotive industry, however, further evaluation and developments are needed for this purpose.     

汽车发动机悬置系统动刚度模态分析

建立了基于悬置元件怠速工况下动刚度的发动机悬置系统MATLAB力学模型.同时由LMS实验模态分析系统测得了发动机实际工况下的运行模态参数,并以模态置信度对其进行了验证.与静刚度模型相比,以悬置元件动刚度建立的模型,其动态参数与运行模态参数更为接近,表明动刚度模型能更好地模拟悬置系统实际工况下的动态特性.     

基于流固耦合有限元法的汽车发动机液力悬置动力学分析

介绍了车载发动机液力悬置流固耦合的有限元分析法,模拟了液力悬置的动态响应。通过瞬态时域响应的模拟结果,计算了液力悬置的动态性能。在计算过程中使用ALE方法进行坐标变换,有效解决了流体力学和结构动力学在坐标系上的不一致问题。计算过程无须估算或测试液力悬置的流体阻尼,无须测量橡胶主簧的体积刚度,可以得到液力悬置在时域内的动态响应,仿真结果与试验测试结果吻合较好。     

Impact technique for measuring global dynamic stiffness of engine mounts

Engine mounts are used for engine vibration isolation. The dynamic performance of the mount depends on the orientation. Measurements of the dynamic properties of engine mounts are usually performed in the axial direction because of the problem related to actuator loading direction and set up costs. Impact technique is developed here to measure the dynamic driving point stiffness and driving point shear stiffness of engine mount in a single setup. The compressive and shear frequency-dependent stiffnesses are obtained in the vertical orientation. A transformation matrix is used to calculate the frequency-dependent stiffnesses and loss factors in other orientations. Three different designs of engine mounts are used to verify the accuracy of the transformation model. The correlation coefficient between calculation and measurement results show R²≥ 0.995 along the X- and Y-axes. For the Z-axis, mounts B and C showed R²≥ 0.95 and mount A 0.687 ≤ R²≤ 0.791.     

Design of ANFIS networks using hybrid genetic and SVD methods for modeling and prediction of rubber engine mount stiffness

Genetic Algorithm (GA) and Singular Value Decomposition (SVD) are deployed for optimal design of both the Gaussian membership functions of antecedents and the vector of linear coefficients of consequents, respectively, of ANFIS networks. These networks are used for stiffness modelling and prediction of rubber engine mounts. The aim of such modelling is to show how the stiffness of an engine mount changes with variations in geometric parameters. It is demonstrated that SVD can be optimally used to find the vector of linear coefficients of conclusion parts using ANFIS (Adaptive Neuro-Fuzzy Inference Systems) models. In addition, the Gaussian membership functions in premise parts can be determined using a GA. In this study, the stiffness training data of 36 different bush type engine mounts were obtained using the finite element analysis (FEA).     

Computational model of conventional engine mounts for commercial vehicles: validation and application

In this paper, a computational model of conventional engine mounts for commercial vehicles comprising elastic, viscous and friction functional components, which expresses the nonlinear behaviour of the dynamic stiffness and damping of mounts as functions of both frequency and amplitude of excitation, is developed. Optimisation approach is implemented to identify model parameters using measurement data. The developed model has been validated against measurement data for harmonic excitations with a frequency range of 5–100 Hz and an amplitude range of 0.025–2 mm employing three different engine mounts used in heavy trucks. The model shows good and admissible agreement with measurement data keeping the tolerance of estimation below 11%. Simulations of engine vibration dynamics are presented with both proposed model and commonly applied Kelvin–Voigt model of the mounts. The developed model can be used in complete vehicle advanced dynamic analyses and also in the design of semi-active and active engine mounting systems for commercial vehicles.     

动力总成悬置系统解耦设计

阐述了用于动力总成悬置系统解耦设计的转矩轴理论和能量解耦法,给出了这2种理论的计算方法,并利用这2种方法对某国产汽车的动力总成悬置系统进行了解耦设计,结果表明:将悬置布置在转矩轴上,通过合理设计悬置的刚度可以对动力总成悬置进行很好的解耦设计。     

发动机总成悬置系统的仿真优化设计

对于某轿车在怠速时发动机总成振动较大的情况,建立发动机悬置系统参数化模型,利用能量法基本原理,通过机械系统动力学仿真软件ADAMS对该发动机悬置系统进行仿真分析,得到系统的固有特性,并对悬置优化设计,减小悬置支反力的幅值,从而提高发动机的隔振效率,降低整车的振动,解决怠速时的隔振问题。     

Vibration transmission reduction from a centrifugal turbo blower in a fuel cell electric vehicle

This paper presents a multi-body flexible dynamic analysis of a centrifugal turbo blower for a fuel cell electric vehicle (FCEV) based on the application of computer-aided engineering (CAE) to predict the acceleration at the mount position of the blower. This predicted acceleration is validated by using the measured acceleration data. The numerical simulation for the multi-body flexible dynamics of the blower is used not only to identify the most effective mount among four mounts in an FCEV by controlling the complex stiffness of the isolator, but also to suggest the range of complex stiffness of the isolator at the most effective mount. This numerical simulation technology can be useful for the estimation of the variation of vibration transmission for the structural modification of the turbo blower.