The influence of suspension components friction on race car vertical dynamics

This work analyses the effect of friction in suspension components on a race car vertical dynamics. It is a matter of fact that race cars aim at maximising their performance, focusing the attention mostly on aerodynamics and suspension tuning: suspension vertical and rolling stiffness and damping are parameters to be taken into account for an optimal setup. Furthermore, friction in suspension components must not be ignored. After a test session carried out with a F4 on a Four Poster rig, friction was detected on the front suspension. The real data gathered allow the validation of an analytical model with friction, confirming that its influence is relevant for low frequency values closed to the car pitch natural frequency. Finally, some setup proposals are presented to describe what should be done on actual race cars in order to correct vehicle behaviour when friction occurs.     

Handling and safety enhancement of race cars using active aerodynamic systems

A methodology is presented in this work that employs the active inverted wings to enhance the road holding by increasing the downward force on the tyres. In the proposed active system, the angles of attack of the vehicle's wings are adjusted by using a real-time controller to increase the road holding and hence improve the vehicle handling. The handling of the race car and safety of the driver are two important concerns in the design of race cars. The handling of a vehicle depends on the dynamic capabilities of the vehicle and also the pneumatic tyres’ limitations. The vehicle side-slip angle, as a measure of the vehicle dynamic safety, should be narrowed into an acceptable range. This paper demonstrates that active inverted wings can provide noteworthy dynamic capabilities and enhance the safety features of race cars. Detailed analytical study and formulations of the race car nonlinear model with the airfoils are presented. Computer simulations are carried out to evaluate the performance of the proposed active aerodynamic system.     

High speed driving stability of passenger car under crosswind effects

The driving stability of a passenger car at high-speed and under crosswind conditions is affected by aerodynamic characteristics as well as their dynamic characteristics, suspension, and weight distribution. In this study, the total measuring system was thought up to understand the transient vehicle dynamics and aerodynamics with driver’s control inputs all together. The test results were taken from a full-scale wind tunnel test, a crosswind generator test and an on-road test. We investigated major aerodynamic parameters that affect the driving stability of passenger cars under crosswind effects such as overtaking, passing each other, natural crosswind, etc. The reaction rate of high-speed stability will be improved when we minimize the total lift, side force and especially the yawing moment.     

汽车转向与悬架系统的集成控制研究

在建立了汽车转向与悬架系统的综合模型的基础上,运用一种具有扩展的调节器结构LQG控制方法,设计了 主动悬架控制器,实现对车身横摆角速度、车身垂直加速度、车身侧倾角和俯仰角的集成控制,从而显著提高汽车的 平顺性、操纵稳定性和安全性。     

Heavy vehicle pitch dynamics and suspension tuning. Part I: unconnected suspension

The influence of suspension tuning of passenger cars on bounce and pitch ride performance has been explored in a number of studies, while only minimal efforts have been made for establishing similar rules for heavy vehicles. This study aims to explore pitch dynamics and suspension tunings of a two-axle heavy vehicle with unconnected suspension, which could also provide valuable information for heavy vehicles with coupled suspensions. Based on a generalised pitch-plane model of a two-axle heavy vehicle integrating either unconnected or coupled suspension, three dimensionless measures of suspension properties are defined and analysed—namely the pitch margin (PM), pitch stiffness ratio (PSR), and coupled pitch stiffness ratio (CPSR)—for different unconnected suspension tunings and load conditions. Dynamic responses of the vehicle with three different load conditions and five different tunings of the unconnected suspension are obtained under excitations arising from three different random road roughness conditions and a wide range of driving speeds, and braking manoeuvres. The responses are evaluated in terms of performance measures related to vertical and pitch ride, dynamic tyre load, suspension travel, and pitch-attitude control characteristics of the vehicle. Fundamental relationships between the vehicle responses and the proposed suspension measures (PM, PSR, and CPSR) are established, based on which some basic suspension tuning rules for heavy vehicles with unconnected suspensions are also proposed.     

Influence of unsteady aerodynamics on driving dynamics of passenger cars

Recent approaches towards numerical investigations with computational fluid dynamics methods on unsteady aerodynamic loads of passenger cars identified major differences compared with steady-state aerodynamic excitations. Furthermore, innovative vehicle concepts such as electric-vehicles or hybrid drives further challenge the basic layout of passenger cars. Therefore, the relevance of unsteady aerodynamic loads on cross-wind stability of changing basic vehicle architectures should be analysed. In order to assure and improve handling and ride characteristics at high velocity of the actual range of vehicle layouts, the influence of unsteady excitations on the vehicle response was investigated. For this purpose, a simulation of the vehicle dynamics through multi-body simulation was used. The impact of certain unsteady aerodynamic load characteristics on the vehicle response was quantified and key factors were identified. Through a series of driving simulator tests, the identified differences in the vehicle response were evaluated regarding their significance on the subjective driver perception of cross-wind stability. Relevant criteria for the subjective driver assessment of the vehicle response were identified. As a consequence, a design method for the basic layout of passenger cars and chassis towards unsteady aerodynamic excitations was defined.     

车辆气动力展向相关性传递函数及其对桥上运动车辆响应的影响

为研究运动车辆气动力的展向相关性对桥上运动车辆响应的影响,在分析运动车辆顺风向和竖向脉动风速谱的基础上,发展出一种新型的运动车辆脉动风速相干函数形式,推导出与顺风向和竖向脉动风速对应的运动车辆气动力的展向相关性传递函数,并根据“余弦规则”得到作用在运动车辆上的抖振力谱。通过建立列车-轨道-桥梁多体系统耦合振动仿真模型,以单节列车在典型的高速铁路桥梁上行驶为例,对比不同车速、不同风速与不同地表类型时,运动车辆气动力的传递函数对桥上运动车辆响应的影响。研究结果表明：当考虑上述传递函数时,车辆响应的均方根均有不同程度的降低,其中对车体横向和竖向加速度均方根的影响最为显著;当车速为40 m·s^-1时,在考虑与不考虑传递函数情况下,车体横向加速度均方根的相对误差高达40.6%,车体竖向加速度均方根的相对误差也高达36.6%;随着车速的提高,各车辆响应均方根的相对误差均逐渐变小;随着风速的提高,轮重减载率和轮轨垂向力均方根的相对误差均逐渐变大,而车体竖向Sperling指标和轮轨横向力均方根的相对误差却先增加后减小;从A类地表类型到D类地表类型,车体加速度均方根以及车体Sperling指标的相对误差均逐渐增大,而轮轨力均方根、脱轨系数均方根、轮重减载率均方根的相对误差均先增大后减小。     

悬架固有特性对车辆舒适性影响的分析与优化

基于车辆动力学理论与方法，以车辆悬架系偏频特性及其相关参数为分析变量，依据平顺性要求对前后悬架的匹配关系进行分析探讨。建立适用于车辆行驶中与平顺性相关的基本分析模型，模型中以垂向振动频率和俯仰振动频率为评价指标。分析中将车身视为缸体，针对空载、满载等工况、分析不同条件时匹配的条件以及匹配参数的大致范围。依据所建模型与相关分析，对某款国产车辆的前后悬架系的偏频进行分析优化匹配。优化结果和实验结果相比较，说明了所用方法与结论具有一定的实用价值。     

Quasi steady-state aerodynamic model development for race vehicle simulations

Presented in this paper is a procedure to develop a high fidelity quasi steady-state aerodynamic model for use in race car vehicle dynamic simulations. Developed to fit quasi steady-state wind tunnel data, the aerodynamic model is regressed against three independent variables: front ground clearance, rear ride height, and yaw angle. An initial dual range model is presented and then further refined to reduce the model complexity while maintaining a high level of predictive accuracy. The model complexity reduction decreases the required amount of wind tunnel data thereby reducing wind tunnel testing time and cost. The quasi steady-state aerodynamic model for the pitch moment degree of freedom is systematically developed in this paper. This same procedure can be extended to the other five aerodynamic degrees of freedom to develop a complete six degree of freedom quasi steady-state aerodynamic model for any vehicle.     

Insights into vehicle trajectories at the handling limits: analysing open data from race car drivers

Race car drivers can offer insights into vehicle control during extreme manoeuvres; however, little data from race teams is publicly available for analysis. The Revs Program at Stanford has built a collection of vehicle dynamics data acquired from vintage race cars during live racing events with the intent of making this database publicly available for future analysis. This paper discusses the data acquisition, post-processing, and storage methods used to generate the database. An analysis of available data quantifies the repeatability of professional race car driver performance by examining the statistical dispersion of their driven paths. Certain map features, such as sections with high path curvature, consistently corresponded to local minima in path dispersion, quantifying the qualitative concept that drivers anchor their racing lines at specific locations around the track. A case study explores how two professional drivers employ distinct driving styles to achieve similar lap times, supporting the idea that driving at the limits allows a family of solutions in terms of paths and speed that can be adapted based on specific spatial, temporal, or other constraints and objectives.     

Semi-Active Attitude and Vibration Control

The paper discusses the attitude and vibration control of a passenger car on the basis of a full vehicle model. The analysis presented consists of two parts: (I) The introduction of a newly developed semi-active anti-roll/pitch system, (ii) An example of an actively suspended full vehicle model using a simple control strategy to improve ride comfort. The attitude control using semi-actively generated compensation forces prevents the car from rolling in curves and pitching during braking or accelerating. The strength of the system is the small energy consumption. The performance of the combination of both attitude and vibration control can compete with a fully active suspension system.     

轿车车身外部造型设计中有关技术问题的研究

在分析了大量轿车相关设计标准和资料的基础上,研究了在轿车外部造型设计中涉及到的主动安全性、被动安全性、空气动力性及乘座舒适性等技术性问题。特别就行人保护和碰撞后对车辆本身的损坏等被动安全性问题对轿车车身外部造型设计的要求,做了比较详细的讨论。     

Development and validation of a Kalman filter-based model for vehicle slip angle estimation

It is well known that vehicle slip angle is one of the most difficult parameters to measure on a vehicle during testing or racing activities. Moreover, the appropriate sensor is very expensive and it is often difficult to fit to a car, especially on race cars. We propose here a strategy to eliminate the need for this sensor by using a mathematical tool which gives a good estimation of the vehicle slip angle. A single-track car model, coupled with an extended Kalman filter, was used in order to achieve the result. Moreover, a tuning procedure is proposed that takes into consideration both nonlinear and saturation characteristics typical of vehicle lateral dynamics. The effectiveness of the proposed algorithm has been proven by both simulation results and real-world data.     

Stability and optimised H∞ control of tripped and untripped vehicle rollover

Vehicle rollover is a serious traffic accident. In order to accurately evaluate the possibility of untripped and some special tripped vehicle rollovers, and to prevent vehicle rollover under unpredictable variations of parameters and harsh driving conditions, a new rollover index and an anti-roll control strategy are proposed in this paper. Taking deflections of steering and suspension induced by the roll at the axles into consideration, a six degrees of freedom dynamic model is established, including lateral, yaw, roll, and vertical motions of sprung and unsprung masses. From the vehicle dynamics theory, a new rollover index is developed to predict vehicle rollover risk under both untripped and special tripped situations. This new rollover index is validated by Carsim simulations. In addition, an H-infinity controller with electro hydraulic brake system is optimised by genetic algorithm to improve the anti-rollover performance of the vehicle. The stability and robustness of the active rollover prevention control system are analysed by some numerical simulations. The results show that the control system can improve the critical speed of vehicle rollover obviously, and has a good robustness for variations in the number of passengers and longitude position of the centre of gravity.     

Optimisation of active suspension control inputs for improved vehicle handling performance

Active suspension is commonly considered under the framework of vertical vehicle dynamics control aimed at improvements in ride comfort. This paper uses a collocation-type control variable optimisation tool to investigate to which extent the fully active suspension (FAS) application can be broaden to the task of vehicle handling/cornering control. The optimisation approach is firstly applied to solely FAS actuator configurations and three types of double lane-change manoeuvres. The obtained optimisation results are used to gain insights into different control mechanisms that are used by FAS to improve the handling performance in terms of path following error reduction. For the same manoeuvres the FAS performance is compared with the performance of different active steering and active differential actuators. The optimisation study is finally extended to combined FAS and active front- and/or rear-steering configurations to investigate if they can use their complementary control authorities (over the vertical and lateral vehicle dynamics, respectively) to further improve the handling performance.     

Semi-Active Attitude and Vibration Control

SUMMARY

The paper discusses the attitude and vibration control of a passenger car on the basis of a full vehicle model. The analysis presented consists of two parts: (I) The introduction of a newly developed semi-active anti-roll/pitch system, (ii) An example of an actively suspended full vehicle model using a simple control strategy to improve ride comfort. The attitude control using semi-actively generated compensation forces prevents the car from rolling in curves and pitching during braking or accelerating. The strength of the system is the small energy consumption. The performance of the combination of both attitude and vibration control can compete with a fully active suspension system.     

Numerical simulation of aerodynamic performance of a couple multiple units high-speed train

In order to determine the effect of the coupling region on train aerodynamic performance, and how the coupling region affects aerodynamic performance of the couple multiple units trains when they both run and pass each other in open air, the entrance of two such trains into a tunnel and their passing each other in the tunnel was simulated in Fluent 14.0. The numerical algorithm employed in this study was verified by the data of scaled and full-scale train tests, and the difference lies within an acceptable range. The results demonstrate that the distribution of aerodynamic forces on the train cars is altered by the coupling region; however, the coupling region has marginal effect on the drag and lateral force on the whole train under crosswind, and the lateral force on the train cars is more sensitive to couple multiple units compared to the other two force coefficients. It is also determined that the component of the coupling region increases the fluctuation of aerodynamic coefficients for each train car under crosswind. Affected by the coupling region, a positive pressure pulse was introduced in the alternating pressure produced by trains passing by each other in the open air, and the amplitude of the alternating pressure was decreased by the coupling region. The amplitude of the alternating pressure on the train or on the tunnel was significantly decreased by the coupling region of the train. This phenomenon did not alter the distribution law of pressure on the train and tunnel; moreover, the effect of the coupling region on trains passing by each other in the tunnel is stronger than that on a single train passing through the tunnel.     

轿车车身结构的技术动向(续1)

进入20世纪后,轿车车身结构设计技术发展迅速,出现了许多新的技术。文章通过介绍车身布置新方案、空气动力特性、车身安全特性以及声振粗糙度(NVH)性能,阐述了轿车车身结构的新动向,如取消中柱;通过采用高强度钢、铝合金及塑料等材料,以及采用新型车身结构来满足碰撞要求,同时减轻整车质量。车身结构也越来越考虑到减少车身噪声源和噪声强度。     

汽车主动悬架的单神经元自适应控制

在1/4汽车动力学模型的基础上,设计了汽车主动悬架的自适应神经元控制器。以车辆的行驶平顺性为主要控制目标,车身垂直加速度、悬架动挠度、车轮动位移为具体评价参数,研究了系统在随机路面激励条件下的时域响应,计算了振动响应的均方根值,考察了在变参数条件下控制器的鲁棒性。仿真结果表明,该控制器能有效改善车辆的综合性能,尤其是平顺性和舒适性,并且具有较好的鲁棒性,对模型参数的变化有一定的适应性。