Feature extraction and modeling of welding quality monitoring in pulsed gas touch argon welding based on arc voltage signal

Arc sensing plays a significant role in the control and monitoring of welding quality for aluminum alloy pulsed gas touch argon welding （GTAW）. A method for online quality monitoring based on adaptive boosting algorithm is proposed through the analysis of acquired arc voltage signal. Two feature extraction algorithms were developed in time domain and frequency domain respectively to extract six statistic characteristic parameters before removing the pulse interference using the wavelet packet transform （WPT）, based on which the Adaboost classification model is successfully established to evaluate and classify the welding quality into two classes and the classified accuracy of the model is as high as 98.81%. The Adaboost algorithm has been verified to be feasible in the online evaluation of welding quality.     

2205双相不锈钢焊接收缩变形与残余应力研究

采用钨极氩弧焊对2205双相不锈钢进行了焊接试验,用回归分析的方法研究了焊接电流、电弧电压、焊接速度和板厚对焊接收缩变形的影响;采用切条法测试了2 mm厚焊接试件的残余应力,找到了纵向残余应力沿焊缝截面的分布规律,并用正交试验方法对焊接工艺参数进行了优化。     

串联半桥式场效应管弧焊逆变器可靠性分析

在建立了串联半桥式场效应晶体管弧焊逆变器主回路工作过程数学模型的基础上，讨论了电路主要参数对逆变器工作过程及其可靠性的影响，指出了弧焊逆变器设计中应注意的问题。     

不同氟化物对钛合金焊接工艺性能的影响

研究通过配置不同配方的药芯焊丝,对钛板进行堆焊.针对堆焊过程中出现的不同试验现象进行统计,并从电弧稳定性、飞溅大小、熔渣脱渣性、焊缝表面成形及气孔等方面,分析钛药芯焊丝中氟化物对其工艺性能的影响.试验结果表明,C组通过BaF2取代CaF2后,电弧稳定性较高,飞溅较小,同时熔渣覆盖均匀,保护效果好,能够实现焊缝成形美观,焊接工艺性能最好.而A组由于冰晶石在熔池中分解,形成气泡放出型飞溅,导致焊缝成形很差.残留于渣中的冰晶石降低了熔渣的流动性,焊缝熔渣没有出现中间薄而两边厚的情况.B组由于Na2 SiF6分解温度较低,Na2 SiF6分解产生的NaF增大了熔渣的流动性,导致焊缝中间熔渣薄而边缘较厚.三组焊缝中均未出现气孔.     

A Generalized Rough Set Modeling Method for Welding Process

Modeling is essential, significant and difficult for the quality and shaping control of arc welding process. A generalized rough set based modeling method was brought forward and a dynamic predictive model for pulsed gas tungsten arc welding (GTAW) was obtained by this modeling method. The results show that this modeling method can well acquire knowledge in welding and satisfy the real life application. In addition, the results of comparison between classic rough set model and back-propagation neural network model respectively are also satisfying.     

钢管混凝土拱桥非线性地震响应分析

以某中承式钢管混凝土系杆拱桥为研究对象,采用双单元法建立的空间结构有限元分析模型,可用于计算和分析该桥的动力特性,同时可运用时程分析法计算出钢管混凝土拱桥的非线性地震响应,从而有助于分析研究其几何非线性、材料非线性及几何材料非线性对结构地震响应的影响。     

连续钢箱梁桥面铺装力学指标快速计算方法

文章基于ANSYS有限元APDL语言建立了在车载作用下钢桥面铺装层力学参数化仿真计算模型,并通过某连续钢箱梁桥面铺装体系的力学特性分析对模型的合理性进行验证;采用关键因素正交敏感性分析方法确定钢桥面铺装层的关键影响参数;通过大量的有限元仿真计算和逐步线性回归方法给出钢桥面铺装层主要力学特性指标的快速计算公式;对得到的快速计算公式进行统计检验和经验检验,检验结果表明,该快速计算方法的精度能满足工程设计的需要。     

安全型继电器失效机理判别与寿命预测

分析了安全型继电器的失效机理, 将其划分为3种失效形态; 以接触电阻、吸合时间、超程时间、回跳时间、释放时间和燃弧时间作为失效特性参数, 采用小波变换和移动平均法实现降噪; 针对特性参数间可能存在相关性的情况, 采用主成分分析法实现对多维特性参数的降维处理; 定义了主成分的平均梯度, 采用欧氏距离判别准则, 对18组触点的失效形态进行了判别; 采用Fisher判别方法分析了触点特性参数, 选取能够显著反映安全型继电器寿命的特性参数作为预测变量, 建立了灰色预测模型, 进行了安全型继电器的寿命预测, 并验证了模型的预测效果。研究结果表明: 降噪后特性参数平滑度较好, 同时具有较高的信噪比和较低的均方根误差, 降噪效果较理想; 采用欧氏距离判别准则得到的18组触点失效形态的判别准确度为83.3%;超程时间的Fisher判别函数值最大, 为8.2, 表明超程时间是表征安全型继电器寿命的一个重要参数; 安全型继电器的实际寿命为12.2万次, 基于灰色模型的预测寿命为11.6万次, 寿命预测值的相对误差为4.9%, 表明基于提出模型的寿命预测精度较高, 具有较好的可行性。      

High Efficiency and Quality of Multi-Pass Tandem Gas Metal Arc Welding for Thick Al 5083 Alloy Plates

Multi-pass tandem gas metal arc welding(TGMAW) for Al 5083 alloy plates with 30 mm thickness is carried out to study its high efficiency and high quality. The welding process is evaluated by high-speed photographs and electrical signals. The deposition rate and welding time are calculated to characterize the welding efficiency. The bead formation, porosity, microstructure and mechanical properties are tested and analyzed. The results indicate that though arc deflection occurs due to the electromagnetic interference between two arcs during TGMAW process, it does not affect the welding process stability significantly. The deposition rate and welding time of TGMAW process are about 15 g/min larger and about 16.7% less than those of gas metal arc welding(GMAW)process respectively, accompanied by the reduction of heat input. The TGMAW welded joint has less porosity and more refined microstructure to contribute to the improvement of mechanical properties(micro-hardness, tensile strength and ductility). It can be concluded that TGMAW process yields excellent performance of welded joint with improved welding efficiency, which makes it extremely practical during welding of thick plates.     

埋弧自动堆焊工艺参数的确定

为提高焊接加工行业焊接效率,应用高效焊接工艺方法已成为行业的共识,文章主要研究了焊接工艺技术中的工艺参数对埋弧自动堆焊的影响规律。通过试验实现埋弧自动堆焊过程,采用逼近法优化了堆焊电流、电弧电压、堆焊速度等工艺参数,确定了合理选择堆焊工艺参数的原则和方法,从而对工业生产起到一定的指导作用。     

Modeling, identification and simulation of DC resistance spot welding process for aluminum alloy 5182

Currently the aluminum alloy resistance spot welding(AA-RSW) has been extensively used for light weight automotive body-in-white manufacturing.However the aluminum alloys such as AA5182 have inferior weldability for forming the joint due to their high reflectiveness to heat and light.Therefore it is necessary to further develop the high performance control strategy and the set-up of a new welding schedule.The welding process identification is the essential issue where the difficulty arises from the fact that the AA-RSW is a nonlinear time-varying uncertain process which couples the thermal,electrical,mechanical and metallurgical dynamics.To understand this complicated physical phenomenon a novel dual-phase M-series pseudo-random electrical pattern is adopted to excite the AA-RSW electrical-thermal process and the thermal response is recorded according to the welding power outputs.Based on the experimental information,the transfer function of an AA-RSW electrical- thermal mechanism is identified,and the optimum model order and parameters are determined.Subsequently a control-oriented DC AA-RSW model is established to explore the welding power control algorithm.The simulated results of the control model show agreement with the experimental data,which validates its feasibility for the corresponding welding control.     

基于退化模型的既有旧桥加固改造承载潜力分析

以空间梁格有限元理论为基础,根据桥梁检测和荷载试验的实测数据,对桥梁结构有限元模型的主要参数进行修正,建立能够反映既有桥梁实际结构特性的退化模型;基于退化的有限元模型,通过对桥梁加固前后的跨中挠度及荷载横向分布的计算,分析桥梁加固改造后的承载潜力;同时以枯河中桥为例进行仿真分析,结果表明,加固改造后的结构整体承载能力得到显著提高,退化模型可用于评估既有桥梁加固的效果。     

基于Simufact的焊接应力的对比分析

焊接部位要经历不均匀的加热和冷却历程,最终在焊接结构中产生应力,焊接应力会导致焊接接头产生冷、热裂纹等缺陷,焊接结构破坏事故许多是由焊接应力和变形所引起。因此,为了提高焊接结构的质量和使用性能,简化焊条电弧焊焊接的实验过程,本文运用Simufact-Welding软件对Q345钢的T形接头进行平焊仿真,对比分析了焊件不完全约束和完全约束两种方法下在焊接过程中和冷却过程中熔合线处的应力。结果表明：该仿真过程中,其它参数相同的情况下,不同的焊件装夹方法得到不同结果的焊接应力,焊接过程中,两种方法下大部分熔合线处的等效应力的最大值大于Q345的屈服强度,焊件不完全约束方法下大部分熔合线处的残余应力大于Q345的屈服强度,焊件完全约束方法下大部分熔合线处的残余应力小于Q345的屈服强度。     

单承载面下承式钢管混凝土拱桥吊杆张拉控制技术研究

以邯郸绕城高速跨南水北调大桥(单承载面下承式钢管混凝土系杆拱桥)为工程背景,基于大型通用有限元程序ANSYS,对其施工过程进行模拟。通过对吊杆实际监测数据与理论分析的结果相比较,对吊杆张拉过程进行控制,对张拉顺序进行优化。     

双圆弧齿轮传动的啮合特性和有限元模拟

根据双圆弧齿轮啮合原理,对某双圆弧齿轮传动的啮合特性进行分析,在Pro/E参数化建模的基础上,应用有限元方法,对所研究的双圆弧齿轮传动啮合过程的接触状态进行了模拟,确定了齿轮传动的啮合周期和啮合过程中接触应力变化规律,指出了该双圆弧齿轮传动的啮合危险状态和位置,为齿轮传动的优化设计提供了一定的依据.     

基于MIDAS的大跨度连续刚构桥振动特性分析

自振频率是桥梁结构动力特性的模态参数,也是评价桥梁动力性能的重要依据．本文以某大跨度连续刚构为例,采用大型专业结构分析软件MIDAS建立该桥的有限元计算模型进行模态分析,得出相关模态参数,为桥梁检测等提供参考．     

Numerical simulation of fluid flow caused by buoyancy forces during vacuum arc remelting process

The metallurgical structure and composition of ingots which depend critically on the fluid motion within the molten pool during the vacuum arc remelting (VAR) process have important effect on the subsequent mechanical processes like forging, rolling and welding. In order to determine the fluid motion of molten pool, a 2D finite element model is established using ANSYS10.0 software, combined with the turbulent fluid flow and heat transfer. The fluid motion caused by thermo buoyancy forces is investigated at different VAR processes in the present study. The results indicate that the fluid flows symmetrically along the axis of the molten pool and clockwisely along the circle at the right pool’s profile. It is also shown that the maximum velocity increases with increasing melting rate and a direct proportional relationship exists.     

Analysis of arc physical property of pulsed tungsten inert gas welding based on Fowler-Milne method

Pulsed tungsten inert gas (TIG) welding is widely used in industry due to its superior properties, so the measurement of arc temperature is important to analyse welding process. Arc image of spectral line in 794.8 nm is captured by high speed camera; both the Abel inversion and the Fowler-Milne method are used to calculate the temperature distribution of the pulsed TIG welding. Characteristic of transient variation in arc intensity and temperature is analyzed. When the change of current happens, intensity and temperature of arc jump as well, it costs several milliseconds. The further the axial position from the tungsten is, the greater the intensity jumps, and the smaller the temperature changes.     

桥梁结构损伤识别的预测模型研究

多元回归分析在工程实际和科学研究中有着广泛的用途，无论是对未来的经济预测还是对结构的健康评估都将起到重要的作用。介绍了基于数理统计理论建立多元逐步回归预测模型的方法，并将其运用到损伤识别领域。根据监测系统所获得的桥梁结构健康状态下的测试数据所建立的预测模型可用于桥梁结构的损伤识别，并且这种方法可考虑各种因素对结构响应量的影响，识别效果好，适用性强。     

大跨径悬索桥动力特性分析

以某大跨径悬索桥为工程背景,采用ANSYS建立有限元模型,合理确定该桥的初始平衡状态,以此为基础对该桥进行准确的动力特性分析,结果可为该桥的动力分析提供基础,也可为同类型桥梁工程提供参考.