船舶焊接末端受电抖振及其电频细化研究

船舶焊接领域中，钢板等焊接不可避免的会产生焊接残余应力，针对这一问题，文章通过分析焊接机器人焊枪末端受电抖振及其扰动等影响来揭示其响应规律。首先通过搭建的焊接模型阐明焊接过程动力学特性，然后研究不同特性电弧力对焊枪运动稳定性的影响，探索末端焊枪作业稳定性与焊接区电弧力及电源频率等参量之间响应关系，并对多组不同驱动电频下的焊接运动进行动力学仿真，得到电频变化与电弧力的对应规律。研究表明，焊接电源频率的有效细化有利于末端焊枪焊接运动过程的平稳，且发现最优焊接电源频率在10HZ邻域时焊枪末端动态振动最小，通过控制电源频率大小能明显抑制焊枪振动，在一定程度上降低残余应力大小，有利于船舶焊接表面质量的提高。     

Numerical prediction and mitigation of out-of-plane welding distortion in ship panel structure by elastic FE analysis

As an application to predict and mitigate the out-of-plane welding distortion by elastic FE analysis based on the inherent deformation theory, a panel structure of a pure car carrier ship is considered. The inherent deformations of different types of welded joints included in this ship panel structure are evaluated beforehand using thermal elastic plastic FE analysis. Applying idealized boundary condition to focus on the local deformation, elastic FE analysis shows that the considered ship panel structure will buckle near the edge and only bending distortion is dominant in the internal region. In order to mitigate out-of-plane welding distortion such as buckling and bending, straightening using line heating is employed. In the internal region, only inherent bending with the same magnitude as welding induced inherent bending is applied on the opposite side of welded joints (fast moving torch). On the other hand, only in-plane inherent strain produced by line heating is introduced to the edge region to correct buckling distortion (slow moving torch). The magnitude of out-of-plane welding distortion in this ship panel structure can be minimized to an accepted level.     

基于一个二维水弹塑性方法和极限强度评估的集装箱船结构优化研究

海上极端波过去常常导致船舶结构的极限破坏,而船舶的极限崩溃涉及到船体结构的动态极限强度和结构非线性.该文通过二维的水弹塑性方法研究了集装箱船在极端波中的非线性动态强度,该方法考虑了船体的极限强度以及船体结构的非线性和波浪之间的耦合.并通过该二维水弹塑性方法和极限评估方法研究了船体结构的结构优化.文中还通过二次规划法(SQP)来优化基于非线性的动态强度的集装箱船体结构.最少的结构成本是本优化的目标函数,约束条件保证船体的强度要小于结构的极限强度,并且结构设计尺寸要满足规范的要求.随着设计波高的变化,这些优化的设计变量的变化趋势得以发现,一些研究的结论可用于船舶规范的参考.     

基于熵值法的船舶涂装工艺多目标评价模型

为提升船舶涂装工艺管理水平,解决传统涂装工艺评价对人工经验依赖性强的问题,基于多目标理论构建多目标评价模型,综合考虑干膜厚度、经济成本及涂装效率,以涂层质量、涂料用量和涂装工时为评价标准建立目标函数。采用熵值法确定各目标函数权重系数,可以更客观地反应各目标函数对评价结果的影响。结果表明,该方法对涂层质量的评价与人工检验结果一致,此外,该多目标函数综合考虑船舶涂装经济性与时效性,评价结果更加科学合理,该研究成果可为船舶涂装工艺的预制定与涂装工艺参数的优化提供参照。     

考虑船舶轴系校中与弯曲振动的轴承优化布置

船舶在航行过程中,螺旋桨所受到的激振力通过船舶轴系传递给船体并引起尾部振动和噪声,给船舶的乘坐舒适性和安全性带来危害。本文利用传递矩阵法分别建立船舶轴系校中数学模型和弯曲振动数学模型,并使用拟定常法得到螺旋桨叶频和二倍叶频的激励力幅值比值,成比例输入到轴系系统当中,设置轴承间距和轴承标高为变量,以尾轴后轴承受力幅值最小为目标函数。在满足船舶轴系校中标准下,对轴承位置的轴向和径向进行双向优化,得到实例的最优布置方案,通过比较优化前后的尾轴后轴承受力响应幅值,可以发现优化效果明显,对船舶轴系设计与布置具有一定的指导意义。     

基于最小偏差法的集装箱船船型优化

根据最小偏差法原理，建立了西江中小型集装箱船主要要素的多目标优化数学模型，运用遗传算法对该模型进行多目标优化。算例结果表明所建立的模型可行，能找到全局最优解，并在最优解基础上设计了实船。     

非线性规划在船型方案设计中的应用

根据设计船舶的具体要求确定设计变量、目标函数及约束条件，构造出描述船舶优化设计的数学模型。运用有约束条件的非线性规划问题的罚函数算法、多目标决策问题的分层序列算法，结合MATLAB Optimization Toolbox进行优化计算。计算结果表明，优化船型与非优化船型相比，营运性能将有所提高。     

船舶管路三维布局优化的变长度编码遗传算法

基于遗传算法提出一种适合船舶管路布局特点的变长度编码技术和相应的遗传算子。该编码方式和遗传算子具有下述的设计特点:保证染色体中的基因相互关联,避免在遗传操作中非法个体的产生;采用有方向指导的随机方式生成初始路径和子路径;根据约束条件划分布局空间;可在三维空间下对船舶管路优化布局进行研究。经仿真试验证明该方法可行、有效,优化结果令人满意。     

焊接初始缺陷对船体梁极限弯矩的影响

对焊接初始缺陷于船体梁极限弯矩的影响进行了研究.采用热传递分析得到焊接结构的温度场,进而采用热弹塑性分析得到结构的焊接残余应力和焊接变形.将得到的焊接变形及残余应力作为结构的初始缺陷,对船体梁的极限弯矩进行了比较计算.结果表明,焊接初始缺陷对船体梁极限弯矩的影响不宜忽略,热传递及热弹塑性分析的方法可较好地模拟船体梁极限弯矩分析中的焊接初始缺陷.     

基于综合航行性能最佳的大型船舶船型参数的一种设计方法

本文提出了一种在复杂航态条件下基于船舶综合航行性能最佳的船型参数确定方法,编制了计算软件.大量计算结果表明:软件运行稳定性好、可靠性高.使用该软件能方便地得到各设计变量的航行性能综合最优可能性分布函数,该函数直观地反映了船舶最佳综合航行性能随单个设计变量的变化规律,为解决设计变量间对于性能综合贡献量化比较和船舶多航态情况下船舶综合航行性能最佳的船型参数确定提供了一种具有实用价值的方法;为船舶设计方案的综合评估、船舶参数的综合决策和提高船舶设计效率准备了条件.     

港口锚地选址海域适用性评价及优化模型

合理的锚地选址可以保障船舶锚泊安全性,同时可以优化港口的平面布置,提高港口运营效率。总结解决锚地选址问题的现有方法,分析GIS技术在选址问题中的运用,明确锚地选址影响因素并建立综合评价指标体系,同时确定各指标权重值,通过海域适用性评价模型对所有栅格进行综合评价。基于海洋功能区划等约束条件,获得锚地选址的可行方案集,优化比选出最优方案。通过算例分析,验证本文提出的模型合理、可行,可作为锚地选址优化的一种方法。     

Recent research on welding distortion prediction in thin plate fabrication by means of elastic FE computation

Elastic FE simulation with inherent deformation and interface element is an ideal and practical computational approach for predicting welding distortion in production of thin plate structures. In this study, recent researches on inherent deformation theory and welding induced buckling investigation of ship panel were sequentially introduced. Taking bead-on-plate welding as research objective (plate with 2.28 mm in thickness), integration approach with inherent strain was proposed to accurately and conveniently evaluate magnitude of inherent deformation. Also, average temperature to clarify the mechanism of influential effect of plate width on magnitude of inherent deformation was presented and examined. With the mechanism investigation of welding induced buckling by elastic FE analysis using inherent deformation, an application for predicting and mitigating the welding induced buckling in fabrication of ship panel with thin plates by employing different welding procedure patterns was carried out. Examined intermittent zigzag welding procedure is effective to reduce the magnitude of in-plane inherent shrinkages and control the possible welding induced buckling.     

浅水条件下船舶通过船闸时的水动力性能数值研究

文章通过应用CFD方法数值模拟在浅水条件下通过船闸的船舶粘性绕流,对船舶通过船闸时的水动力性能进行了数值预报研究。通过UDF编程定义船舶的运动,使用动网格方法和滑移交界面技术进行船舶运动过程中的网格更新,计算作用在船体上的水动力,并由计算得到的水动力求得船体下沉和纵倾。为了验证所采用的数值方法,以一艘通过比利时泽布吕赫Pierre Vandamme船闸的船舶为例,在模型尺度下进行了计算,并将计算结果和佛兰德水利研究所的模型试验基准数据进行了比较。通过分析不同船速、偏心距和水深条件下的数值结果,给出了这些因素对船舶通过船闸时的水动力性能的影响。该文研究结果可为浅水条件下船舶通过船闸时的安全操纵和控制提供一定的指导。     

An efficient FE computation for predicting welding induced buckling in production of ship panel structure

In a Thermal-Elastic-Plastic (TEP) FE analysis to investigate welding induced buckling of large thin plate welded structure such as ship panel, it will be extremely difficult to converge computation and obtain the results when the material and geometrical non-linear behaviors are both considered. In this study, an efficient FE computation which is an elastic FE analysis based on inherent deformation method, is proposed to predict welding induced buckling with employing large deformation theory, and an application in ship panel production is carried out. The proposed FE computation is implemented with two steps:(1) The typical weld joint (fillet weld) existing in considered ship panel structure is conducted with sequential welding using actual welding condition, and welding angular distortion after completely cooling down is measured. A TEP FE analysis with solid elements model is carried out to predict the welding angular distortion, which is validated by comparing with experimental results. Then, inherent deformations in this examined fillet welded joint are evaluated as a loading for the subsequent elastic FE analysis. Also, the simultaneous welding to assemble this fillet welded joint is numerically considered and its inherent deformations are evaluated.(2) To predict the welding induced buckling in the production of ship panel structure, a shell element model of considered ship panel is then employed for elastic FE analysis, in which inherent deformation evaluated beforehand is applied and large deformation is considered. The computed results obviously show welding induced buckling in the considered ship panel structure after welding. With its instability and difficulty for straightening, welding induced buckling prefers to be avoided whenever it is possible.     

大型复杂船体分段焊接变形研究

为了预估大型复杂船体分段的焊接变形,运用热弹塑性法计算典型结构的焊接变形,得出典型船体分段的固有应变,采用固有应变法计算该船体分段焊接变形,并与实测结果进行对比验证。结果表明:采用固有应变法计算大型复杂船体分段的焊接变形是可行的;船体分段焊接变形呈现整体外张的趋势,且两舷侧边缘位置的焊接变形量最大。     

基于装配序列分析的船体结构焊接位置仿真算法

为合理计算焊接工时,在普适的船舶结构装配原则基础上,根据最小装配、相邻装配、同分支非相邻装配,不同分支装配的焊接阶段、装配基面朝向判定方法、以及焊接位置简化计算原则,构建船体结构焊缝装配仿真算法,通过由装配基面方向进一步计算得到焊接轴线和焊接体朝向,结合中国船级社相关规范确定焊接位置,在Smart3D?软件三维空间中实...     

基于强化散热的焊后冷源宽度对焊接残余应力的影响

鉴于冷源长度方向尺寸对焊趾位置残余应力峰值的影响不大，本文着重分析冷源宽度方向尺寸对焊后残余应力的影响。本文利用干冰作为焊后冷源介质跟随焊枪同步运动，基于热弹塑性有限元方法，对AH36高强钢薄板随焊激冷的焊接方法进行了模拟。分析了冷源相对于焊缝的宽窄关系对随焊激冷控制残余应力的影响，从而可以对干冰的喷嘴形状设计进行指导，以优化焊后冷源控制应力应变的效果，推进“低应力无变形”焊接技术在船舶领域的发展与应用。结果表明，在焊后施加冷源可以达到降低低应力无变形的效果。其中，在所施加焊后冷源宽度较焊缝宽的情况下，较其他两种宽度冷源控制应力与变形的效果更佳，板中心纵向残余应力可由常规焊的484Mpa减少到375Mpa，减少了109Mpa。     

船用柴油机混合能源系统配置优化

考虑新能源的间歇性以及船舶电力系统负载的突变性和波动性,本文首先根据船舶航行中经纬度和海上环境的变化对新能源的参数进行修正,然后构造同时计及成本与使用寿命的船用柴油机混合能源系统优化配置目标函数,再利用人工蜂群算法进行优化,从而获得最佳的系统配置。船舶航行实测试验验证该方法的可行性,同时表明了它比陆地上传统方法具有更好的优化配置性能。     

Designing optimal routes in a liner shipping problem

A real liner shipping problem of deciding optimal weekly routes for a given fleet of ships is considered and a solution method for solving the problem is proposed. First, all feasible routes for each ship are generated together with the cost and the duration for each route. The routes are given as input to an integer programming (IP) problem. By solving the IP problem, routes for each ship are selected such that total transportation costs are minimized and the demand at each port is satisfied. The total duration for the routes that are selected for a given ship must not exceed one week.

The real liner shipping problem is solved together with four randomly generated test problems. The computational results show that proposed solution method is suitable for designing optimal routes in several liner shipping problems.     

Designing optimal routes in a liner shipping problem

A real liner shipping problem of deciding optimal weekly routes for a given fleet of ships is considered and a solution method for solving the problem is proposed. First, all feasible routes for each ship are generated together with the cost and the duration for each route. The routes are given as input to an integer programming (IP) problem. By solving the IP problem, routes for each ship are selected such that total transportation costs are minimized and the demand at each port is satisfied. The total duration for the routes that are selected for a given ship must not exceed one week.

The real liner shipping problem is solved together with four randomly generated test problems. The computational results show that proposed solution method is suitable for designing optimal routes in several liner shipping problems.