盘式制动器在轿车后轮上的应用

为更好地提高汽车产品的市场竞争力,汽车安全性能成为竞争焦点。文章介绍了盘式制动器与传统鼓式制动器相比较后的优点、后轮用盘式制动器的类型特点及传统的盘式制动器与具有驻车功能的盘式制动器的区别。说明具有驻车制动功能的盘式制动器能为现代轿车和商务车提供安全可靠的制动性能。盘式制动器已经在国内外许多品牌轿车上得到了广泛的应用。     

Vehicle stability control system for enhancing steerabilty,lateral stability,and roll stability

The Vehicle stability control system is an active safety system designed to prevent accidents from occurring and to stabilize dynamic maneuvers of a vehicle by generating an artificial yaw moment using differential brakes. In this paper, in order to enhance vehicle steerability, lateral stability, and roll stability, each reference yaw rate is designed and combined into a target yaw rate depending on the driving situation. A yaw rate controller is designed to track the target yaw rate based on sliding mode control theory. To generate the total yaw moment required from the proposed yaw rate controller, each brake pressure is properly distributed with effective control wheel decision. Estimators are developed to identify the roll angle and body sideslip angle of a vehicle based on the simplified roll dynamics model and parameter adaptation approach. The performance of the proposed vehicle stability control system and estimation algorithms is verified with simulation results and experimental results.     

摩擦材料摩擦特性对轿车前,后制动力之比的影响

本研究了摩擦材料摩擦特性对轿车（盘式），后（鼓式）制动器制动力之比的影响。根据对前，后制动器部总成大量的测功器试结果，计算并绘出前，后制动之比值随制动管路压力，车速，制动温度的变化关系曲线，并与设计作了对比分析，讨论了它对轿车制动稳定性的影响，为制动性能计算，制动器设计和制动衬片摩擦材料的选配提供依据和参考，从而保证了轿车的制动稳定性。     

Real-Time Longitudinal Location Estimation of Vehicle Center of Gravity

The longitudinal location of a vehicle’s center of gravity (CG) is used as an important parameter for vehicle safety control systems, and can change considerably according to various driving conditions. Accordingly, for the better performance of vehicle safety control systems, it is essential to obtain the accurate CG location. However, it is generally difficult to acquire the value of this parameter directly through sensors due to cost reasons. In this study, a practical algorithm for estimating vehicle’s longitudinal CG location in real time is proposed. This algorithm is derived based only on longitudinal motion of the vehicle, excluding excessive lateral, yaw and roll movements of the vehicle. Moreover, the proposed algorithm has main differences from previous studies in that it does not require information such as vehicle mass, vehicle moments of inertia, road grade or tire-road surface friction, which are difficult to acquire. In the proposed algorithm, the relationship between the ratio of rear-to-front tire longitudinal force and the corresponding wheel slips are used to determine the CG location. To demonstrate a practical use of the proposed algorithm, the ideal brake force distribution is tested. The proposed CG estimation algorithm and its practical use are verified via simulations and experiments using a test vehicle equipped with electro-mechanical brakes in the rear wheels. It is shown that the estimated CG locations are close to the actual ones, and that the deceleration can be maximized by the ideal brake force distribution.     

具有迟滞模拟记忆功能的奥迪盘式制动器可变线性模型

本文以奥迪１００盘式制动器为研究对象，建立了一种可模拟制动压力－力矩响应迟清点特性的可变线性模型，首先，介绍在ＪＦ－１３２型汽车制动器试验台上进行防抱制动器模拟试验的方法，其次，在获得大量试验数据的基础上，运用曲线拟合和优化技术，建立制动压力－力矩关系的线性模型，心滞模型为线笥模型，最后，在相同制动压力输入的前提下，把模型的理论计算民试验结果进行对比分析了模型的有效性和精确性。     

电磁测试

要跟上安全性和舒适性方面的发展趋势，就需要在车上安装更多的先进装置。防抱死制动、安全气囊、紧急制动辅助、电子稳定程序、免提装置和卫星导航设施等，所有这些装置为车辆的钢质框架内加入了电子的“芯”然而．它们可能也会带来了电磁兼容的问题。     

Influence of shock absorber wearing on vehicle brake performance

In order to safely maintain a vehicle, it is necessary to verify the most important systems that affect safety during Periodic Motor Vehicle Inspections (PMVIs). In a previous paper, a test method and validation criteria were suggested by the authors to verify shock absorber status during PMVIs, as they are a fundamental component that may wear out during a vehicle’s life. In this paper, variations of the performance of the vehicle’s brakes resulting from shock absorber wearing have been analyzed, in order to confirm whether the suggested criteria is valid for taking into account longitudinal forces and pitch movement on the vehicle. A simulation-based study was conducted with several configurations of a worn damper on a vehicle driving on two virtual roads: smooth and undulating. The results confirmed that the damping coefficient established as an acceptable value to verify the shock absorber status in PMVIs is also valid considering the forces involved in a braking maneuver.     

轻型汽车自动增力鼓式驻车制动系统常见故障与排除

自动增力鼓式制动器因其结构简单、制动性能优良、维修方便,被广泛应用于轻型汽车的中央驻车制动系统。该制动系统常见的3种故障为制动不良、制动拖滞及制动手柄不易定位。结合实例介绍了该系统的故障现象、原因分析及故障排除。     

Vehicle Dynamic Control for In-Wheel Electric Vehicles Via Temperature Consideration of Braking Systems

?Vehicle dynamic control (VDC) systems play an important role with regard to vehicle stability and safety when turning. VDC systems prevent vehicles from spinning or slipping when cornering sharply by controlling vehicle yaw moment, which is generated by braking forces. Thus, it is important to control braking forces depending on the driving conditions of the vehicle. The required yaw moment to stabilize a vehicle is calculated through optimal control and a combination of braking forces used to generate the calculated yaw moment. However, braking forces can change due to frictional coefficients being affected by variations in temperature. This can cause vehicles to experience stability problems due an improper yaw moment being applied to the vehicle. In this paper, a brake temperature estimator based on the finite different method (FDM) was proposed with a friction coefficient estimator in order to solve this problem. The developed braking characteristic estimation model was used to develop a VDC cooperative control algorithm using hydraulic braking and the regenerative braking of an in-wheel motor. Performance simulations of the developed cooperative control algorithm were performed through cosimulation with MATLAB/Simulink and CarSim. From the simulation results, it was verified that vehicle stability was ensured despite any changes in the braking characteristics due to brake temperatures.     

汽车气压盘式制动器的结构特点与性能分析

介绍了几种国内外重型汽车气压盘式制动器的结构及其特点,从左右轮制动力差异,制动器的效能因数与摩擦系数的关系及迟滞量等方面对盘式制动器与鼓式制动器进行性能对比分析,说明盘式制动器在制动效能、制动效能的稳定性以及制动时汽车的方向稳定性上比鼓式制动器具有明显的优势,理论和试验表明盘式制动器与ABS、ASR、EBS等系统匹配时可简化系统结构、优化系统性能,并对重型汽车装用盘式制动器带来的制动系统的相关问题进行了探讨.     

Prediction of the cooling factors of a vehicle brake disc and its influence on the results of a thermal numerical simulation

In the process of developing the brake disc, it is necessary that we predict the suitability of the design. In this manner, we can affirm that even the first prototype will satisfy all of the customer homologation requests. Usually those comprise different sequential braking tests in which the maximal achieved temperature is the criterion that governs brake disc suitability. The knowledge of how to predict the behavior of a brake disc in the early pretesting phase has a significant impact on development costs and time. The common method that is used for predicting the temperatures in the brake disc during braking is numerical simulation analysis. With the help of Computational Fluid Dynamics, the flow through a vehicle ventilated brake disc of known geometry was determined, and the wall heat transfer coefficients for all vehicle speeds and brake disc temperatures were calculated. The results were then imported into a thermal numerical simulation of a sequential-braking vehicle test. The results showed that the consideration of cooling factors has a significant impact on temperature courses. To obtain accurate results from the numerical simulation and to simulate the vehicle test precisely, the proper wall heat transfer coefficients must be considered. The proposed method produces more accurate numerical results and enables the development engineer to develop suitable brake disc geometry in the early pretesting phase.     

Estimation of the adhesion force for a disc brake in a skid control condition

The performance of brakes has become important due to increased train speeds. The brake system of a train must possess a large brake force to stop the train safely within a limited stopping distance. However, an excessive brake force deteriorates the ride comfort and causes the train to skid. Therefore, it is necessary to control the brake force within the adhesion force limit. This paper presents an analytical method to estimate the relationship between the brake and adhesion forces of a disc brake system. This method has been applied to the actual disc braking control system of the Korea High-Speed Train (HSR350x), and the adhesion force is estimated in an actual skid condition.     

Analysis of a regenerative braking system for Hybrid Electric Vehicles using an Electro-Mechanical Brake

The regenerative braking system of the Hybrid Electric Vehicle (HEV) is a key technology that can improve fuel efficiency by 20∼50%, depending on motor size. In the regenerative braking system, the electronically controlled brake subsystem that directs the braking forces into four wheels independently is indispensable. This technology is currently found in the Electronic Stability Program (ESP) and in Vehicle Dynamic Control (VDC). As braking technologies progress toward brake-by-wire systems, the development of Electro-Mechanical Brake (EMB) systems will be very important in the improvement of both fuel consumption and vehicle safety. This paper investigates the modeling and simulation of EMB systems for HEVs. The HEV powertrain was modeled to include the internal combustion engine, electric motor, battery and transmission. The performance simulation for the regenerative braking system of the HEV was performed using MATLAB/Simulink. The control performance of the EMB system was evaluated via the simulation of the regenerative braking of the HEV during various driving conditions.     

两种新型汽车制动器惯性测功机

本文介绍了两种新型汽车制动器惯性测功机，一种是高模拟式，一种是多功能式，前者可准确模拟汽车的制动工况和测定各项性能参数，特别适用于产品研究与开发；后者是专为执行国内外制动器及衬片试验法规和标准而研制的，它除了具有制动器惯性测功机功能外，尚具有ＫＲＡＵＳＳ和ＣＨＡＳＥ两种衬片材料试验机功能。     

刹车状况下桥上随机车流动态演化及车-桥耦合振动分析

为实现刹车时桥上多状态车流并行动态演化的高真实度模拟和时变汽车荷载与桥梁运动状态的时时耦合,首先从宏观和微观上丰富随机车流模拟方法,宏观上沿用交通荷载调查数据中的车辆顺序、车辆基本特性等不变量,以车辆间距为服从正态分布的限幅随机变量,形成深度融合交通荷载调查数据和交通流理论的随机车流高真实度仿真方法;微观上对车辆间距随机变量确定的关键状态-阻塞状态,引入加权速度,实现阻塞密度时车流的走走停停动态描述,采用考虑驾驶人状态的概率分布方法确定车辆时距;实现多密度随机车流的高真实度仿真。其次细化刹车过程模拟,建立车流差异化刹车模型：采用顺次对比方法,筛选桥长范围最不利刹车车流;引入停车视距,考虑驾驶人反应,区分头车和跟驰车辆,精细模拟车辆刹车动态过程和刹车车流演化过程,差异化确定各车辆刹车参数;实现桥上多状态车流并行动态演化模拟。第三建立刹车力学模型,并融入至已有正常车流的车-桥耦合系统,构建可考虑刹车状态的分析系统。最后确定桥梁典型响应和分析指标,以一座大跨斜拉桥为例,对多刹车工况下的桥梁响应进行分析。结果表明：桥上刹车状况一般会产生超过正常行驶状况下的桥梁响应,最不利单车道刹车状况下的塔根弯矩甚至达到跑车工况的2.7倍,简单采用规范冲击系数方法很难实现刹车响应的包络;刹车过程中的桥梁响应最值不仅与采取刹车的车辆数目和桥上车辆保有量有关,还受刹车作用与桥梁原响应趋势的顺逆程度控制;桥梁及桥上刹停车辆的总质量和桥上正常行驶的车辆决定桥梁响应时程曲线趋势振幅;典型桥梁响应的总体趋势,与车流密度和刹车车道数相关性较小,不同时段车流会对梁端顺桥向位移和塔根弯矩产生影响。     

Literature review and fundamental approaches for vehicle and tire state estimation*

ABSTRACT

Most modern day automotive chassis control systems employ a feedback control structure. Therefore, real-time estimates of the vehicle dynamic states and tire-road contact parameters are invaluable for enhancing the performance of vehicle control systems, such as anti-lock brake system (ABS) and electronic stability program (ESP). Today's production vehicles are equipped with onboard sensors (e.g. a 3-axis accelerometer, 3-axis gyroscope, steering wheel angle sensor, and wheel speed sensors), which when used in conjunction with certain model-based or kinematics-based observers can be used to identify relevant tire and vehicle states for optimal control of comfort, stability and handling. Vehicle state estimation is becoming ever more relevant with the increased sophistication of chassis control systems. This paper presents a comprehensive overview of the state-of-the-art in the field of vehicle and tire state estimation. It is expected to serve as a resource for researchers interested in developing vehicle state estimation algorithms for usage in advanced vehicle control and safety systems.     

盘式制动器重复制动温度计算

本文将有限差分法与试验数据相结合，建立了盘式制动器重复动热模型，从而认识了重复制动过程中热在制动器内部的传递过程，为解决了动液汽化问题提供了依据。     

新型电控机械制动系统制动效能分析

在建立了汽车制动过程的动态分析模型、传统的液压制动器模型和新型的电控机械制动器模型基础上,通过计算机仿真对比分析了它们的制动效能。研究结果表明新型电控机械制动器比传统液压制动器具有响应速度快、制动效能高等优点。     

Comparative analysis of vehicle brake data in the ministry of transport test on the roller brake tester and on flat ground

This study performs a comparison between what occurs when braking on a Ministry of Transport (MOT) brake tester and on flat ground. The tire pressure is changed, but the other parameters remain constant. The results from this research and from the in-depth comparative study conducted by the mechanical engineering staff in the mechanical laboratory at the Miguel Hernández University in Elche have led to the following main conclusions: By varying the tire pressure, false results can be obtained with the MOT brake tester, which means that, if the tires are inflated at a low pressure but the brakes are in good condition, the vehicle will not pass the MOT. Conversely, if the brakes are in poor condition but the tire pressure is higher than what is recommended by the manufacturer, a false pass is produced. This article shows that the MOT brake testing equipment is often wrong and inexact, and the data and graphs presented prove that the tire pressure is a determining factor when assessing the condition of brakes.     

一种新型电动汽车整车控制器快速检测方案

电动汽车整车控制器VCU是电动汽车(混合动力汽车、纯电动汽车)的中央控制单元,是整个控制系统的核心,负责车辆的驱动力矩的控制、制动能量回馈控制、整车能量管理、CAN网络维护与管理、故障诊断与处理、车辆状态监测等,保证整车在较好的动力性、较高经济性及可靠性的状态下正常稳定地工作。整车控制器的品质稳定性对整车运行和安全起到重大作用。为了满足生产节奏,整车控制器快速检验设备成为了品质检验的必备工具。本文介绍对整车控制器快速检验设备的开发及应用。