Application of Aerodynamic Actuators to Improve Vehicle Handling

This exploratory study considers applications of active aerodynamic devices for suppressing parasitic motion and for improving the response of vehicles to steering, within the scope of the linear dynamic behaviour. A three DOF linear model is chosen to describe the side slip, yaw and roll motion of a baseline front-wheel steered vehicle. The improvements in performance of the base-line vehicle that are achievable by the application of direct yaw and roll moments are determined when either an open loop control pre-filter or a state feedback control law based on LQR design is applied. Unlike the former control, the state feedback control is unable to make the body side-slip angle vanish. The feedback control performance of each of the two moment actuators has been examined separately and then jointly. The advantages of combining the open loop and feedback dual actuator configurations are demonstrated using the two-degree of freedom control scheme. It is found that the scheme yields a spectacular performance but demands unreasonably large moments from the actuators in the context of available aerodynamic forces. On the other hand, the demand on direct yaw and roll moment of actuators is modest when the actuators are controlled using the LQR feedback only and if the control design is used to track a desired yaw rate trajectory and simultaneously to reduce the parasitic rolling motion. Significant improvements in handling and dynamic stability of a base-line vehicle can be achieved by aerodynamically generated direct yaw and roll actuator moments provided the target control performance is reasonable. The configurations of aerodynamic actuators considered are feasible for improving vehicle handling in cornering on motorways but more work remains to be done to explore alternative aerodynamic configurations that give rise to less side effects and higher lift coefficients.     

Integrated fuzzy/optimal vehicle dynamic control

There are basically two methods to control yaw moment which is the most efficient way to improve vehicle stability and handling. The first method is indirect yaw moment control, which works based on control of the lateral tire force through steering angle control. It is mainly known as active steering control (ASC). Nowadays, the most practical approach to steering control is active front steering (AFS). The other method is direct yaw moment control (DYC), in which an unequal distribution of longitudinal tire forces (mainly braking forces) produces a compensating external yaw moment. It is well known that the AFS performance is limited in the non-linear vehicle handling region. On the other hand, in spite of a good performance of DYC in both the linear and non-linear vehicle handling regions, continued DYC activation could lead to uncomfortable driving conditions and an increase in the stopping distance in the case of emergency braking. It is recommended that DYC be used only in high-g critical maneuvers. In this paper, an integrated fuzzy/optimal AFS/DYC controller has been designed. The control system includes five individual optimal LQR control strategies; each one, has been designed for a specific driving condition. The strategies can cover low, medium, and high lateral acceleration maneuvers on high-μ or low-μ roads. A fuzzy blending logic also has been utilized to mange each LQR control strategy contribution level in the final control action. The simulation results show the advantages of the proposed control system over the individual AFS or DYC controllers.     

Enhancing roll stability of heavy vehicle by LQR active anti-roll bar control using electronic servo-valve hydraulic actuators

Rollover of heavy vehicle is an important road safety problem world-wide. Although rollovers are relatively rare events, they are usually deadly accidents when they occur. The roll stability loss is the main cause of rollover accidents in which heavy vehicles are involved. In order to improve the roll stability, most of modern heavy vehicles are equipped with passive anti-roll bars to reduce roll motion during cornering or riding on uneven roads. However these may be not sufficient to overcome critical situations. This paper introduces the active anti-roll bars made of four electronic servo-valve hydraulic actuators, which are modelled and integrated in a yaw-roll model of a single unit heavy vehicle. The control signal is the current entering the electronic servo-valve and the output is the force generated by the hydraulic actuator. The active control design is achieved solving a linear optimal control problem based on the linear quadratic regulator (LQR) approach. A comparison of several LQR controllers is provided to allow for tackling the considered multi-objective problems. Simulation results in frequency and time domains show that the use of two active anti-roll bars (front and rear axles) drastically improves the roll stability of the single unit heavy vehicle compared with the passive anti-roll bar.     

Active Roll Control of Articulated Vehicles

This paper describes an investigation into active roll control of articulated vehicles. The objective is to minimise lateral load transfer using anti-roll bars incorporating low bandwidth hydraulic actuators. Results from handling tests performed on an articulated vehicle are used to validate a nonlinear yaw/roll model of the vehicle. The methodology used to design lateral acceleration controllers for vehicles equipped with active anti-roll bars is developed using a simplified linear articulated vehicle model. The hardware limitations and power consumption requirements of the active elements are studied. The controller is then implemented in the validated articulated vehicle model to evaluate the performance of an articulated lorry with active anti-roll bars. The simulation results demonstrate the possibility of a significant improvement in transient roll performance of the vehicle, using a relatively low power system (10 kW), with low bandwidth actuators (5 Hz).     

Integrated Control of Active Rear Wheel Steering and Direct Yaw Moment Control

An integrated control system of active rear wheel steering (4WS) and direct yaw moment control (DYC) is presented in this paper. Because of the tire nonlinearity that is mainly due to the saturation of cornering forces, vehicle handling performance is improved but limited to a certain extent only by steering control. Direct yaw moment control using braking and/or driving forces is effective not only in linear but also nonlinear ranges of tire friction circle. The proposed control system is a model matching controller which makes the vehicle follow the desired dynamic model by the state feedback of both yaw rate and side slip angle. Various computer simulations are carried out and show that vehicle handling performance is much improved by the integrated control system.     

Global force potential of over-actuated vehicles

This paper formulates force constraints of over-actuated road vehicles. In particular, focus is put on different vehicle configurations provided with electrical drivelines. It is demonstrated that a number of vehicles possesses non-convex tyre and actuator constraints, which have an impact on the way in which the actuators are to be used. By mapping the actuator forces to a space on a global level, the potential of the vehicle motion is investigated for the vehicles studied. It is concluded that vehicles with individual drive, compared with individual brakes only, have a great potential to yaw motion even under strong lateral acceleration.     

Integrated Control of Active Rear Wheel Steering and Direct Yaw Moment Control

SUMMARY

An integrated control system of active rear wheel steering (4WS) and direct yaw moment control (DYC) is presented in this paper. Because of the tire nonlinearity that is mainly due to the saturation of cornering forces, vehicle handling performance is improved but limited to a certain extent only by steering control. Direct yaw moment control using braking and/or driving forces is effective not only in linear but also nonlinear ranges of tire friction circle. The proposed control system is a model matching controller which makes the vehicle follow the desired dynamic model by the state feedback of both yaw rate and side slip angle. Various computer simulations are carried out and show that vehicle handling performance is much improved by the integrated control system.     

Vehicle stability control system for enhancing steerabilty,lateral stability,and roll stability

The Vehicle stability control system is an active safety system designed to prevent accidents from occurring and to stabilize dynamic maneuvers of a vehicle by generating an artificial yaw moment using differential brakes. In this paper, in order to enhance vehicle steerability, lateral stability, and roll stability, each reference yaw rate is designed and combined into a target yaw rate depending on the driving situation. A yaw rate controller is designed to track the target yaw rate based on sliding mode control theory. To generate the total yaw moment required from the proposed yaw rate controller, each brake pressure is properly distributed with effective control wheel decision. Estimators are developed to identify the roll angle and body sideslip angle of a vehicle based on the simplified roll dynamics model and parameter adaptation approach. The performance of the proposed vehicle stability control system and estimation algorithms is verified with simulation results and experimental results.     

Development of control logic for hydraulic active roll control system

Developed in this research is a control logic for the ARC (Active Roll Control) system that uses rotary-type hydraulic stabilizer actuators at the front and rear axles. The hydraulic components of the system were modeled in detail using AMESim, and a driving logic for the hydraulic circuit was constructed based upon the model. The performance of the driving logic was evaluated on a test bench, and it demonstrated good pressure tracking capability. The control logic was then designed with the target of reducing the roll motion of the vehicle during cornering. The control logic consists of two parts: a feedforward controller that generates anti-roll moments in response to the centrifugal force, and a feedback controller that generates anti-roll moments in order to make the roll angle to follow its target value. The developed ARC logic was evaluated on a test vehicle under various driving conditions including a slowly accelerated circular motion and a sinusoidal steering. Through the test, the ARC system demonstrated successful reduction of the roll motion under all conditions, and any discomfort due to the control delay was not observed even at a fast steering maneuver.     

Optimisation of active suspension control inputs for improved vehicle handling performance

Active suspension is commonly considered under the framework of vertical vehicle dynamics control aimed at improvements in ride comfort. This paper uses a collocation-type control variable optimisation tool to investigate to which extent the fully active suspension (FAS) application can be broaden to the task of vehicle handling/cornering control. The optimisation approach is firstly applied to solely FAS actuator configurations and three types of double lane-change manoeuvres. The obtained optimisation results are used to gain insights into different control mechanisms that are used by FAS to improve the handling performance in terms of path following error reduction. For the same manoeuvres the FAS performance is compared with the performance of different active steering and active differential actuators. The optimisation study is finally extended to combined FAS and active front- and/or rear-steering configurations to investigate if they can use their complementary control authorities (over the vertical and lateral vehicle dynamics, respectively) to further improve the handling performance.     

Robust cascade control for the horizontal motion of a vehicle with single-wheel actuators

The article presents a cascade control for the horizontal motion of a vehicle with single-wheel actuators. The outer control loop for the longitudinal and lateral accelerations and the yaw rate ensures a desired vehicle motion. By a combination of state feedback control and observer-based disturbance feedforward the inner control loop robustly stabilises the rotating and steering motions of the wheels in spite of unknown frictions between tyres and ground. Since the three degrees of freedom of the horizontal motion are affected by eight tyre forces, the vehicle considered is an over-actuated system. Thus additional control objectives can be realised besides the desired motion trajectory as, for example, a maximum in driving safety. The corresponding analytical tyre force allocation also guarantees real-time capability because of its relatively low computational effort. Provided suitable fault detection and isolation are available, the proposed cascade control has the potential of fault-tolerance, because the force allocation is adaptable. Another benefit results from the modular control structure, because it allows a stepwise implementation. Besides, it only requires a small number of measurements for control purposes. These measurements are the rotational speeds and steering angles of the wheels, the longitudinal and lateral acceleration and the yaw rate of the vehicle.     

A tyre slip-based integrated chassis control of front/rear traction distribution and four-wheel independent brake from moderate driving to limit handling

This paper presents a tyre slip-based integrated chassis control of front/rear traction distribution and four-wheel braking for enhanced performance from moderate driving to limit handling. The proposed algorithm adopted hierarchical structure: supervisor – desired motion tracking controller – optimisation-based control allocation. In the supervisor, by considering transient cornering characteristics, desired vehicle motion is calculated. In the desired motion tracking controller, in order to track desired vehicle motion, virtual control input is determined in the manner of sliding mode control. In the control allocation, virtual control input is allocated to minimise cost function. The cost function consists of two major parts. First part is a slip-based tyre friction utilisation quantification, which does not need a tyre force estimation. Second part is an allocation guideline, which guides optimally allocated inputs to predefined solution. The proposed algorithm has been investigated via simulation from moderate driving to limit handling scenario. Compared to Base and direct yaw moment control system, the proposed algorithm can effectively reduce tyre dissipation energy in the moderate driving situation. Moreover, the proposed algorithm enhances limit handling performance compared to Base and direct yaw moment control system. In addition to comparison with Base and direct yaw moment control, comparison the proposed algorithm with the control algorithm based on the known tyre force information has been conducted. The results show that the performance of the proposed algorithm is similar with that of the control algorithm with the known tyre force information.     

电液主动悬架滤波输出反馈控制器的设计及仿真实现

基于1／2车辆模型和非线性电液作动器，提出并详细设计了主动悬架滤波输出反馈控制器。整个主动悬架系统分解为内、外两个回路，外回路采用滤波输出反馈控制，大幅度衰减了车辆在高低频范围内的起伏和俯仰运动，提高了车辆的乘坐舒适性。内回路基于非线性作动器模型，采用传统的PI控制器，较好地跟踪输出了控制系统需要的作用力。此外，还对作动系统的摩擦力进行了详细建模。频域和时域仿真结果演示了主动悬架的良好性能并验证了结论。     

Direct tire force generation algorithm based on non-iterative nonlinear inverse tire model

The function of vehicle dynamics control system is adjusting the yaw moment, the longitudinal force and lateral force of a vehicle body through several chassis systems, such as brakes, steering and suspension. Individual systems such as ESC, AFS and 4WD can be used to achieve desired performance by controlling actuator variables. However, integrated chassis control systems that have multiple objectives may not simply achieve the desired performance by controlling the actuators directly. Usually those systems determine the required tire forces in an upper level controller and a lower level controller regulates the tire forces through the actuators. The tire force is controlled in a recursive way based on vehicle state measurement, which may not be sufficient for fast response. For immediate force tracking, we introduce a direct tire force generation method that uses a nonlinear inverse tire model, a pseudo-inverse model of vehicle dynamics and the relationship between longitudinal force and brake pressure.     

Vehicle dynamics control by using a three-dimensional stabilizer pendulum system

Active safety systems of a vehicle normally work well on tyre–road interactions, however, these systems deteriorate in performance on low-friction road conditions. To combat this effect, an innovative idea for the yaw moment and roll dynamic control is presented in this paper. This idea was inspired by the chase and run dynamics animals like cheetahs in the nature; cheetahs have the ability to swerve while running at very high speeds. A cheetah controls its dynamics by rotating its long tail. A three-dimensional stabilizer pendulum system (3D-SPS) resembles the rotational motion of the tail of a cheetah to improve the stability and safety of a vehicle. The idea has been developed in a stand-alone 3D stabilizer pendulum system as well as in an integrated control system, which consists of an ordinary differential braking direct yaw control (DYC) and active steering control that is assisted by the 3D-SPS. The performance of the proposed 3D-SPS has been evaluated over a wide range of handling manoeuvres by using a comprehensive numerical simulation. The results show the advantage of 3D-SPS over conventional control approaches, which are ineffective on low-friction road conditions and high lateral acceleration manoeuvres. It should however be noted that the best vehicle dynamics performance is obtained when an integrated 3D-SPS and DYC and AFS is utilised.     

Fault-tolerant yaw moment control with steer — and brake-by-wire devices

This paper presents an fault-tolerant yaw moment control for a vehicle with steer-by-wire (SBW) and brake-by-wire (BBW) devices. SBWs and BBWs can give active front steering (AFS) and electronic stability control (ESC) functions, respectively. Due to motor-driven devices, actuator and sensor faults are inherent in SBW and BBW, and can cause a critical damage to a vehicle. Simple direct yaw moment control is adopted to design a vehicle stability controller. To cope with actuator failure, weighted pseudo-inverse based control allocation (WPCA) with variable weights is proposed in yaw moment distribution procedure. Simulations on vehicle simulation software, CarSim®, show the proposed method is effective for fail safety.     

Lateral handling improvement with dynamic curvature control for an independent rear wheel drive EV

The integrated longitudinal and lateral dynamic motion control is important for four wheel independent drive (4WID) electric vehicles. Under critical driving conditions, direct yaw moment control (DYC) has been proved as effective for vehicle handling stability and maneuverability by implementing optimized torque distribution of each wheel, especially with independent wheel drive electric vehicles. The intended vehicle path upon driver steering input is heavily depending on the instantaneous vehicle speed, body side slip and yaw rate of a vehicle, which can directly affect the steering effort of driver. In this paper, we propose a dynamic curvature controller (DCC) by applying a the dynamic curvature of the path, derived from vehicle dynamic state variables; yaw rate, side slip angle, and speed of a vehicle. The proposed controller, combined with DYC and wheel longitudinal slip control, is to utilize the dynamic curvature as a target control parameter for a feedback, avoiding estimating the vehicle side-slip angle. The effectiveness of the proposed controller, in view of stability and improved handling, has been validated with numerical simulations and a series of experiments during cornering engaging a disturbance torque driven by two rear independent in-wheel motors of a 4WD micro electric vehicle.     

Development of an electric active rollcontrol (ARC) algorithm for a SUV

Cornering maneuvers with reduced body roll and without loss in comfort are leading requirements for car manufacturers. An electric active roll control (ARC) system controls body roll angle with motor-driven actuators installed in the centers of the front and rear stabilizer bars. A vehicle analysis model developed using a CarSim S/W was validated using vehicle test data. Two ARC algorithms for a sports utility vehicle (SUV) were designed using a sliding-mode control algorithm based on a nonlinear roll model and an estimated lateral acceleration based on a linearized roll model. Co-simulation with the Matlab simulink controller model and the CarSim vehicle model were conducted to evaluate the performance of two ARC control algorithms. To validate the ARC performance in a real vehicle, vehicle tests were conducted at KATECH proving ground using a small SUV equipped with two ARC actuators, upper and lower controllers and a few subsystems. From the simulation and vehicle validation test results, the proposed ARC control algorithm for the developed ARC actuator prototypes improves the vehicle’s dynamic performance.     

Vehicle Handling Improvement by Active Steering

Summary This paper first analyses some stability aspects of vehicle lateral motion, then a coprime factors and linear fractional transformations (LFT) based feedforward and feedback H 8 control for vehicle handling improvement is presented. The control synthesis procedure uses a linear vehicle model which includes the yaw motion and disturbance input with speed and road adhesion variations. The synthesis procedure allows the separate processing of the driver reference signal and robust stabilization problem or disturbance rejection. The control action is applied as an additional steering angle, by combination of the driver input and feedback of the yaw rate. The synthesized controller is tested for different speeds and road conditions on a nonlinear model in both disturbance rejection and driver imposed yaw reference tracking maneuvers.     

Optimal preview game theory approach to vehicle stability controller design

Dynamic game theory brings together different features that are keys to many situations in control design: optimisation behaviour, the presence of multiple agents/players, enduring consequences of decisions and robustness with respect to variability in the environment, etc. In the presented methodology, vehicle stability is represented by a cooperative dynamic/difference game such that its two agents (players), namely the driver and the direct yaw controller (DYC), are working together to provide more stability to the vehicle system. While the driver provides the steering wheel control, the DYC control algorithm is obtained by the Nash game theory to ensure optimal performance as well as robustness to disturbances. The common two-degrees-of-freedom vehicle-handling performance model is put into discrete form to develop the game equations of motion. To evaluate the developed control algorithm, CarSim with its built-in nonlinear vehicle model along with the Pacejka tire model is used. The control algorithm is evaluated for a lane change manoeuvre, and the optimal set of steering angle and corrective yaw moment is calculated and fed to the test vehicle. Simulation results show that the optimal preview control algorithm can significantly reduce lateral velocity, yaw rate, and roll angle, which all contribute to enhancing vehicle stability.