Dynamic Performance of a Bulkhead Flat Car

The dynamic performance of a flat car is studied herein. The performance indices include roll angles, lateral accelerations, center plate loads, side bearing loads, wheel loads and spring deflections. These variables are maximum when the car is running at its critical speed, corresponding to either the rock and roll, or the bounce mode. The Association of American Railroads' (AAR) Flexible Carbody Model was used. The input for vertical track irregularities used in the simulation was generated from published spectra for U.S. Federal Railroad Administration (FRA) Class 4 track. After studying the car's performance with various column loads and spring suspensions, it was found that the most commonly used column load of 4,000 lbs. (17.8 kN) should be used. The spring suspension used in the original car design should also be adopted, in order to avoid spring. bottoming.     

Dynamic Performance of a Bulkhead Flat Car

ABSTRACT

The dynamic performance of a flat car is studied herein. The performance indices include roll angles, lateral accelerations, center plate loads, side bearing loads, wheel loads and spring deflections. These variables are maximum when the car is running at its critical speed, corresponding to either the rock and roll, or the bounce mode. The Association of American Railroads' (AAR) Flexible Carbody Model was used. The input for vertical track irregularities used in the simulation was generated from published spectra for U.S. Federal Railroad Administration (FRA) Class 4 track. After studying the car's performance with various column loads and spring suspensions, it was found that the most commonly used column load of 4,000 lbs. (17.8 kN) should be used. The spring suspension used in the original car design should also be adopted, in order to avoid spring. bottoming.     

Dynamic vehicle–track interaction in switches and crossings and the influence of rail pad stiffness – field measurements and validation of a simulation model

A model for simulation of dynamic interaction between a railway vehicle and a turnout (switch and crossing, S&C) is validated versus field measurements. In particular, the implementation and accuracy of viscously damped track models with different complexities are assessed. The validation data come from full-scale field measurements of dynamic track stiffness and wheel–rail contact forces in a demonstrator turnout that was installed as part of the INNOTRACK project with funding from the European Union Sixth Framework Programme. Vertical track stiffness at nominal wheel loads, in the frequency range up to 20?Hz, was measured using a rolling stiffness measurement vehicle (RSMV). Vertical and lateral wheel–rail contact forces were measured by an instrumented wheel set mounted in a freight car featuring Y25 bogies. The measurements were performed for traffic in both the through and diverging routes, and in the facing and trailing moves. The full set of test runs was repeated with different types of rail pad to investigate the influence of rail pad stiffness on track stiffness and contact forces. It is concluded that impact loads on the crossing can be reduced by using more resilient rail pads. To allow for vehicle dynamics simulations at low computational cost, the track models are discretised space-variant mass–spring–damper models that are moving with each wheel set of the vehicle model. Acceptable agreement between simulated and measured vertical contact forces at the crossing can be obtained when the standard GENSYS track model is extended with one ballast/subgrade mass under each rail. This model can be tuned to capture the large phase delay in dynamic track stiffness at low frequencies, as measured by the RSMV, while remaining sufficiently resilient at higher frequencies.     

交叉互连油气弹簧抗侧倾特性研究及试验

针对多轴重型特种车辆存在的偏载问题,为了减小偏载对静态姿态以及转弯行驶稳定性的不良影响,设计一种交叉互连油气弹簧.从液压原理方面分析了交叉互连油气弹簧的抗侧倾作用,通过悬架侧倾角刚度推导和仿真,验证了交叉互连油气弹簧具有良好的抗侧倾特性.将油气弹簧进行装车试验,通过静载工况、转弯工况的实车试验,进一步验证了交叉互连油气...     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part II: simulation and analysis

In this paper, the semi-active suspension system for railway vehicles based on the controlled (MR) fluid dampers is investigated, and compared with the passive on and passive off suspension systems. The lateral, yaw, and roll accelerations of the car body, trucks, and wheelsets of a full-scale railway vehicle integrated with four MR dampers in the secondary suspension systems, which are in the closed and open loops respectively, are simulated under the random and periodical track irregularities using the established governing equations of the railway vehicle and the modelled track irregularities in Part I of this paper. The simulation results indicate that (1) the semi-active controlled MR damper-based suspension system for railway vehicles is effective and beneficial as compared with the passive on and passive off modes, and (2) while the car body accelerations of the railway vehicle integrated with semi-active controlled MR dampers can be significantly reduced relative to the passive on and passive off ones, the accelerations of the trucks and wheelsets could be increased to some extent. However, the increase in the accelerations of the trucks and wheelsets is insignificant.     

某全驱沙漠车悬架侧倾刚度设计研究

以某4x4全驱沙漠车为研究对象,提出了一种简化的整车数学模型,建立了整车侧倾角与板簧、横向稳定杆刚度的函数关系,得到悬架侧倾角刚度对整车侧倾性能的影响。并介绍了横向稳定杆角刚度计算方法,前后悬架侧倾角刚度匹配原则。     

High downforce race car vertical dynamics: aerodynamic index

Race car performance is strongly affected by aerodynamics. Due to downforce generated by the vehicle floor (i.e. diffuser), vehicle ride heights are key parameters to improve performance, and the coupling of aerodynamics and suspension is one of the key points of race car setting. This work focuses on the suspension and aerodynamic coupling from the vertical dynamics point of view. Besides road holding performance, for race cars, aerodynamic performance and stability are major factors. Downforce decreases laptime (the main performance target) but pitch instability is a non-desired effect that can happen in high downforce race cars. A new vertical dynamic performance index is proposed through the use of simulation to improve aerodynamic performance and understand the pitch instability phenomenon. This new index uses all relevant vehicle nonlinearities related to vertical dynamics and can handle a specific track profile and vehicle speed range, allowing the analysis be conducted according to a circuit specification. A previously validated Formula 3 car model was used as an example.     

客车轮胎建模和对侧倾稳定性的影响研究

客车轮胎与客车整车的侧倾稳定性有密切联系,ADAMS是典型的动力学虚拟样机仿真软件。介绍了在ADAMS中建立非线性轮胎的方法,在ADAMS中建立客车整车模型,通过改变整车模型中轮胎的刚度和阻尼,研究客车轮胎对整车侧倾稳定性的影响,从而为设计出符合性能要求的客车轮胎提供一定的理论依据。     

Development of an electric active rollcontrol (ARC) algorithm for a SUV

Cornering maneuvers with reduced body roll and without loss in comfort are leading requirements for car manufacturers. An electric active roll control (ARC) system controls body roll angle with motor-driven actuators installed in the centers of the front and rear stabilizer bars. A vehicle analysis model developed using a CarSim S/W was validated using vehicle test data. Two ARC algorithms for a sports utility vehicle (SUV) were designed using a sliding-mode control algorithm based on a nonlinear roll model and an estimated lateral acceleration based on a linearized roll model. Co-simulation with the Matlab simulink controller model and the CarSim vehicle model were conducted to evaluate the performance of two ARC control algorithms. To validate the ARC performance in a real vehicle, vehicle tests were conducted at KATECH proving ground using a small SUV equipped with two ARC actuators, upper and lower controllers and a few subsystems. From the simulation and vehicle validation test results, the proposed ARC control algorithm for the developed ARC actuator prototypes improves the vehicle’s dynamic performance.     

基于workbench的汽车防滚架强度特性分析

防滚架是现代汽车赛事中保障乘员人身安全的关键组成部分,本文根据国际汽联对防滚架相关技术要求,建立了二菱EC9A车型的防滚架有限无模型,利用ANSYS Workbench对防滚架进行了静侧翻动力学仿真,得到防滚架关键部位的应力和变形曲线,并对该型防滚架结构强度进行了评价。该分析方法及计算结果对防滚架的设计与强度分析具有一定的实际参考价值。     

The Influence of Tire Factors on the Stability of Trucks and Tractor Trailers

The mechanical properties of tires and trucks are contrasted with comparable properties of the motor car to explain why the motor truck and the tractor-trailer can exhibit fixed-control instability at moderate levels of lateral acceleration. The (1) rearward bias in the distribution of roll stiffness, (2) large ratio of e.g. height to track, and (3) low torsional stiffness of the parallel-rail frame (as typically employed in heavy commercial vehicles) are found to be the major factors implicated in this phenomenon. Experimental and analytical evidence is provided to show how tire inflation pressure and mixes of (a) tire-carcass construction and (b) tread design also influence stability at moderate levels of lateral acceleration. Conclusions relating to the safety of commercial vehicle operations are drawn.     

Anti-Roll and Active Roll Suspensions

Full car roll model is used to show an anti-roll control like that in Citroen's Xantia Activa and the proposed active roll with an in-series active suspension. Computed responses to pulse-shaped anti-phase road unevenness as well as to lateral acceleration in comparison with passive suspension are given in the paper. Also stability values for all parameters can be found.     

The Influence of Tire Factors on the Stability of Trucks and Tractor Trailers

SUMMARY

The mechanical properties of tires and trucks are contrasted with comparable properties of the motor car to explain why the motor truck and the tractor-trailer can exhibit fixed-control instability at moderate levels of lateral acceleration. The (1) rearward bias in the distribution of roll stiffness, (2) large ratio of e.g. height to track, and (3) low torsional stiffness of the parallel-rail frame (as typically employed in heavy commercial vehicles) are found to be the major factors implicated in this phenomenon. Experimental and analytical evidence is provided to show how tire inflation pressure and mixes of (a) tire-carcass construction and (b) tread design also influence stability at moderate levels of lateral acceleration. Conclusions relating to the safety of commercial vehicle operations are drawn.     

Application of Aerodynamic Actuators to Improve Vehicle Handling

This exploratory study considers applications of active aerodynamic devices for suppressing parasitic motion and for improving the response of vehicles to steering, within the scope of the linear dynamic behaviour. A three DOF linear model is chosen to describe the side slip, yaw and roll motion of a baseline front-wheel steered vehicle. The improvements in performance of the base-line vehicle that are achievable by the application of direct yaw and roll moments are determined when either an open loop control pre-filter or a state feedback control law based on LQR design is applied. Unlike the former control, the state feedback control is unable to make the body side-slip angle vanish. The feedback control performance of each of the two moment actuators has been examined separately and then jointly. The advantages of combining the open loop and feedback dual actuator configurations are demonstrated using the two-degree of freedom control scheme. It is found that the scheme yields a spectacular performance but demands unreasonably large moments from the actuators in the context of available aerodynamic forces. On the other hand, the demand on direct yaw and roll moment of actuators is modest when the actuators are controlled using the LQR feedback only and if the control design is used to track a desired yaw rate trajectory and simultaneously to reduce the parasitic rolling motion. Significant improvements in handling and dynamic stability of a base-line vehicle can be achieved by aerodynamically generated direct yaw and roll actuator moments provided the target control performance is reasonable. The configurations of aerodynamic actuators considered are feasible for improving vehicle handling in cornering on motorways but more work remains to be done to explore alternative aerodynamic configurations that give rise to less side effects and higher lift coefficients.     

Influence of long-wavelength track irregularities on the motion of a high-speed train

Vertical track irregularities over viaducts in high-speed rail systems could be possibly caused by concrete creep if pre-stressed concrete bridges are used. For bridge spans that are almost uniformly distributed, track irregularity exhibits a near-regular wave profile that excites car bodies as a high-speed train moves over the bridge system. A long-wavelength irregularity induces low-frequency excitation that may be close to the natural frequencies of the train suspension system, thereby causing significant vibration of the car body. This paper investigates the relationship between the levels of car vibration, bridge vibration, track irregularity, and the train speed. First, this study investigates the vibration levels of a high-speed train and bridge system using 3D finite-element (FE) transient dynamic analysis, before and after adjustment of vertical track irregularities by means of installing shimming plates under rail pads. The analysis models are validated by in situ measurements and on-board measurement. Parametric studies of car body vibration and bridge vibration under three different levels of track irregularity at five train speeds and over two bridge span lengths are conducted using the FE model. Finally, a discontinuous shimming pattern is proposed to avoid vehicle suspension resonance.     

High-frequency random vibration analysis of a high-speed vehicle–track system with the frequency-dependent dynamic properties of rail pads using a hybrid SEM–SM method

A hybrid Spectral Element Method (SEM)–Symplectic Method(SM) method for high-efficiency computation of the high-frequency random vibrations of a high-speed vehicle–track system with the frequency-dependent dynamic properties of rail pads is presented. First, the Williams-Landel-Ferry (WLF) formula and Fractional Derivative Zener (FDZ) model were, respectively, applied for prediction and representation of the frequency-dependent dynamic properties of Vossloh 300 rail pads frequently used in China's high-speed railway. Then, the proposed hybrid SEM–SM method was used to investigate the influence of the frequency-dependent dynamic performance of Vossloh 300 rail pads on the high-frequency random vibrations of high-speed vehicle–track systems at various train speeds or different levels of rail surface roughness. The experimental results indicate that the storage stiffness and loss factors of Vossloh 300 rail pad increase with the decrease in dynamic loads or the increase in preloads within 0.1–10,000?Hz at 20°C, and basically linearly increase with frequency in a logarithmic coordinate system. The results computed by the hybrid SEM–SM method demonstrate that the frequency-dependent viscous damping of Vossloh 300 rail pads, compared with its constant viscous damping and frequency-dependent stiffness, has a much more conspicuous influence on the medium-frequency (i.e. 20–63?Hz) random vibrations of car bodies and rail fasteners, and on the mid- (i.e. 20–63?Hz) and high-frequency (i.e. 630–1250?Hz) random vibrations of bogies, wheels and rails, especially with the increase in train speeds or the deterioration of rail surface roughness. The two sensitive frequency bands can also be validated by frequency response function (FRF) analysis of the proposed infinite rail–fastener model. The mid and high frequencies influenced by the frequency-dependent viscous damping of rail pads are exactly the dominant frequencies of ground vibration acceleration and wheel rolling noise caused by high-speed railways, respectively. Even though the existing time-domain (or frequency-domain) finite track models associated with the time-domain (or frequency-domain) fractional derivative viscoelastic (FDV) models of rail pads can also be used to reach the same conclusions, the hybrid SEM–SM method in which only one element is required to compute the high-order vibration modes of infinite rail is more appropriate for high-efficiency analysis of the high-frequency random vibrations of high-speed vehicle–track systems.     

Anti-Roll and Active Roll Suspensions

Full car roll model is used to show an anti-roll control like that in Citroen's Xantia Activa and the proposed active roll with an in-series active suspension. Computed responses to pulse-shaped anti-phase road unevenness as well as to lateral acceleration in comparison with passive suspension are given in the paper. Also stability values for all parameters can be found.     

Application of Aerodynamic Actuators to Improve Vehicle Handling

This exploratory study considers applications of active aerodynamic devices for suppressing parasitic motion and for improving the response of vehicles to steering, within the scope of the linear dynamic behaviour. A three DOF linear model is chosen to describe the side slip, yaw and roll motion of a baseline front-wheel steered vehicle. The improvements in performance of the base-line vehicle that are achievable by the application of direct yaw and roll moments are determined when either an open loop control pre-filter or a state feedback control law based on LQR design is applied. Unlike the former control, the state feedback control is unable to make the body side-slip angle vanish. The feedback control performance of each of the two moment actuators has been examined separately and then jointly. The advantages of combining the open loop and feedback dual actuator configurations are demonstrated using the two-degree of freedom control scheme. It is found that the scheme yields a spectacular performance but demands unreasonably large moments from the actuators in the context of available aerodynamic forces. On the other hand, the demand on direct yaw and roll moment of actuators is modest when the actuators are controlled using the LQR feedback only and if the control design is used to track a desired yaw rate trajectory and simultaneously to reduce the parasitic rolling motion. Significant improvements in handling and dynamic stability of a base-line vehicle can be achieved by aerodynamically generated direct yaw and roll actuator moments provided the target control performance is reasonable. The configurations of aerodynamic actuators considered are feasible for improving vehicle handling in cornering on motorways but more work remains to be done to explore alternative aerodynamic configurations that give rise to less side effects and higher lift coefficients.     

多刚体系统动力学在转向系和悬架运动学分析中的应用

本文介绍了利用自然坐标对多刚体系统进行运动学和动力学分析的方法,并用这一方法模拟了某货车转向系运动学特性、转向轮侧倾转向特性及某轿车麦克弗森式悬架运动学特性,研究了某货车板簧悬架与转向系在直线行驶和弯道行驶时的垂直干涉与制动干涉。     

An Evaluation of Passive Automotive Suspension Systems with Variable Stiffness and Damping Parameters

Passenger discomfort, suspension working space and dynamic tyre loading parameters are calculated for different combinations of spring stiffness and damping coefficient representing the suspension system in a quarter car model subject to realistic random disturbance inputs from roads of widely differing quality. Sprung and unsprung masses and the tyre vertical stiffness and damping coefficient employed derive from a current production car. Designs which are best for the specific conditions represented are identified and their performance properties in other (off-design) conditions are considered, and conventional design is explained as the inevitable consequence of the need to compromise if fixed suspension parameters are used. Performance improvements possible if variable parameters can be employed are evaluated as a function of the ranges of variability provided, and a stratagem for controlling parameters is proposed.