天然气输送用双抗型钢管的焊接工艺试验研究

为了研究影响双抗型钢管的抗氢诱导裂纹和抗硫化物应力腐蚀开裂的产生因素,对某双抗型钢管采用双V型坡口形式,通过不同线能量下手工电弧焊工艺施焊后,对焊接接头的力学性能、焊接裂纹性能、最高硬度、金相组织进行试验分析。采用美国腐蚀工程师协会的试验方法进行试验,发现钢管焊缝试样的硫化氢应力腐蚀裂纹大多沿着粒状贝氏体晶界和焊缝组织不均匀部位分布,并且硬度越高,裂纹敏感性越高。     

Strain prediction for critical positions of FPSO under different loading of stored oil using GAIFOA-BP neural network

FPSO (floating, production, storage and offloading) units are widely used in the offshore oil and gas industry. Generally, FPSOs have excellent oil storage capacity owing to their huge oil cargo holds. The volume and distribution of stored oil in the cargo holds influence the strain level of hull girder, especially at critical positions of FPSO. However, strain prediction using structural analysis tools is computationally expensive and time consuming. In this study, a prediction tool based on back-propagation (BP) neural network called GAIFOA-BP is proposed to predict the strain values of concerned positions of an FPSO model under different oil storage conditions. The GAIFOA-BP combines BP model and GAIFOA which is a combination of genetic algorithm (GA) and an improved fruit fly optimization algorithm (IFOA). Results from three benchmark tests show that the GAIFOA-BP model has a remarkable performance. Subsequently, a total of 81 sets of training data and 25 sets of testing data are obtained from experiment using fiber Bragg grating (FBG) sensors installed on the surface of an FPSO model. The numerical results show that the GAIFOA-BP is capable of predicting the strain values with higher accuracy as compared with other BP models. Finally, the reserved GAIFOA-BP model is utilized to predict the strain values under the inputs of a 10-day time series of volume and distribution of stored oil. The predicted strain results are further used to calculate the fatigue consumption of measurement points.     

管道惯性测绘系统研制及应用

针对管道中心线地理坐标信息的测量需求,基于惯性导航原理,研制了以管道内检测器为载体的管道中心线测绘内检测设备,并将其与漏磁内检测器结合进行工程应用。选取了5处已知点对测绘结果进行了验证,测绘结果和实际验证结果表明:研制的惯性导航内检测器能够准确测绘管道中心线轨迹坐标,在校验点间距约为2 km时,5个距校验点约1 km的已知点的平均测绘误差约为1.8 m;通过将惯性导航检测器与漏磁检测器的组合使用,可有效获取管道缺陷的地理坐标信息,提高了管道内检测缺陷检测定位的精度。     

面向复杂环境的LNG码头合理布局规模仿真案例分析

LNG船舶通过限制性航道进出港时须采取一定的管控措施,具有显著的排他性,布局LNG码头时须确定合理的码头规模,以保障港区各类船舶通航效率。基于多智能体复杂系统的混合模拟仿真建模方法,以宁波舟山港六横港区南侧岸线新布局LNG码头研究为例,建立不同的仿真情境,通过设定的指标进行评价分析,研判在一定通航管控措施条件下六横港区南侧LNG码头合理布局规模,为港口码头布局和岸线合理利用提供决策依据。     

Mode jumping in the lateral buckling of subsea pipelines

Unburied subsea pipelines under high-temperature conditions tend to relieve their axial compressive stress by forming localised lateral buckles. This phenomenon is traditionally studied under the assumption of a specific lateral deflection profile (mode) consisting of a fixed number of lobes. We study lateral thermal buckling as a genuinely localised buckling phenomenon by applying homoclinic (‘flat’) boundary conditions. By not having to assume a particular buckling mode we are in a position to study transitions between these traditional modes in typical loading sequences. For the lateral resistance we take a realistic nonlinear pipe-soil interaction model for partially embedded pipelines. We find that for soils with appreciable breakout resistance, i.e., nonmonotonicity of the lateral resistance characteristic, sudden jumps between modes may occur. We consider both symmetric and antisymmetric solutions. The latter turn out to require much higher temperature differences between pipe and environment for the jumps to be induced. We carry out a parameter study on the effect of various pipe-soil interaction parameters on this mode jumping. Away from the jumps post-buckling solutions are reasonably well described by the traditional modes whose analytical expressions may be used during preliminary design.     

利用SPS模拟川气东送管道压气站失效问题

为研究压气站失效与单台机组失效对输气管道的影响程度,采用SPS软件对压气站失效和单台机组失效进行了详细模拟。模拟结果显示:压气站失效与单台机组失效相比对管输系统影响较大;对于压气站失效,越靠近末站的压气站失效对管输系统影响越大;对于单台机组失效,越靠近首站的压缩机失效对管输系统影响越大。分析结果可为事故状态下的供气和抢修提供参考。     

油田注水管道的腐蚀研究与缓蚀剂评价

油田注水管线所输送介质复杂,腐蚀现象严重,存在安全隐患,一旦因腐蚀泄漏就会造成巨大的经济损失。因此,开展油田注水管道的腐蚀研究及采取措施减缓腐蚀具有重要意义。为此,对某油田注水管道现场采集注入水样及腐蚀产物,通过X-射线衍射及X-射线能谱仪进行分析,分析结果表明腐蚀产物主要是碳酸钙,同时含有一定量的氯化物、碳酸亚铁、硫化物等成分。通过电镜扫描腐蚀产物的微观形貌,发现存在氯离子腐蚀。并通过ICP-OES分析输送介质组分,针对其腐蚀特点及输送介质组分,采用失重法及电化学方法评价了引入季铵盐的咪唑啉缓蚀剂HJD2最佳质量分数及缓蚀机理,实验结果表明该缓蚀剂对该注水管道具有较好的缓蚀作用,在现场注水温度下,最佳质量分数(0.06%)时的缓蚀效率为95.1%,通过注入该缓蚀剂可以有效地减缓该注水管线的腐蚀,延长管线的使用寿命。     

探地雷达在桥梁预应力管道定位检测中的应用

对预应力管道进行定位检测,是目前桥梁无损检测技术的一个重要问题,在阐述探地雷达无损检测技术原理和方法的基础上,通过室内模型试验,并结合工程实例说明了高精度探地雷达在桥梁预应力管道定位检测中的应用,及其无损、简易、效率高、精度高、抗干扰能力强的优点,为准确评价桥梁结构耐久性和安全使用功能提供科学依据。     

输气管道置换优化研究

置换是输气管道投产试运过程中的重要工艺环节,是复杂的扩散、对流过程。文中介绍了输气管道投产前用氮气置换空气的几种方法,阐述了它们的工作原理与实施步骤,对比分析了它们的优缺点,优选了置换方式,并采用Fluent流体模拟软件建立了输气管道氮气置换数学模型,进行了三维稳态和非稳态数值计算,研究了置换过程中混气段长度随管径、管长、流速变化规律,将理论推导、数值计算和现场数据进行了对比,验证了理论结果的正确性,为现场施工提供了科学依据。     

基于AIGA-WLSSVM的埋地管道腐蚀速率预测方法

为了降低埋地管道腐蚀影响因素之间的复杂相关性,提高腐蚀预测精度,文中提出一种基于自适应免疫遗传算法-加权最小二乘支持向量机(AIGA-WLSSVM)的埋地管道腐蚀速率预测建模方法,并采用AIGA优化模型参数,进一步提高模型的学习能力和稳定性。最后通过实例分析验证了AIGA-WLSSVM建模方法在埋地管道腐蚀速率预测中的可行性和有效性,为埋地管道的检修与更换提供参考。