基于效率最优的四驱纯电动转矩分配仿真分析

文章针对前、后双电机动力分布式纯电动汽车,以优化能量消耗为目标,如何合理的动态分配前、后轴转矩的问题进行了研究。首先依照制动法规、驱动电机动态响应和车辆纵向平顺性等要求,提出切实可行的分配计算与优化方法,并且区分驱动和制动两种工况。之后采用循环工况仿真验证的方法,进行能耗分析。通过与固定分配方法结果的对比,验证了所提分配方法有效性。     

基于客户关联的纯电动轻卡驱动电机可靠性台架试验研究

为研究轻卡BEV驱动电机可靠性台架试验标准与实际客户的关联,文章基于整车CAN网络,采集实际客户日常行驶过程中的电机扭矩、转速等数据,通过Ncode软件计算出电机的扭矩谱。根据Miner准则,计算出电机20万公里的疲劳伪损伤。对比电机可靠性台架试验的电机伪损伤,确定电机台架试验标准是否满足客户需求。     

液力变矩器泵轮流场数值分析

应用计算流体动力学(CFD)方法，采用非结构网格和稳态交互面技术，模拟了液力变矩器三维内流场，并与试验相对照，验证了数值模拟的正确性。分析了泵轮进口、中弦面、出口面速度场和压力场，以及泵轮流道流场形态及流场形成的机理。     

基于光纤光栅的扭矩传感器

为了实现恶劣条件下对扭矩的精确稳定测量,设计并实现了一种新型的基于光纤光栅的扭矩传感器。为克服扭矩测量系统易受外界影响的缺点,设计了光纤光栅全桥光路,实现了温度和弯矩的自动补偿。通过扭矩标准装置加载试验和水下环境加载试验分别测试了其测量精确度以及水下工作性能。结果表明,该光纤光栅扭矩传感器的最大非线性误差、重复性以及水下工作稳定性均达到0.1%以内,说明该传感器不但具有良好的测量精度,而且能够在船用环境等恶劣扭矩测量条件下较好地工作。研究结果为船用环境中扭矩测量的研究与应用提供了重要参考。     

基于W305液力变矩器的系列化设计

以W305液力变矩器为基型,通过试验研究和统计资料,确定了液力变矩器的系列化型谱;利用CFD数值分析软件对W305变矩器内部流场进行分析计算,基于计算结果进行W305液力变矩器的系列化设计;对于有效直径不同的液力变矩器,介绍了与基型变矩器相似设计的方法。     

液力变矩器在国产重型牵引车上的应用

为满足超大型物料运输的需要,在原2641S型牵引车上增加前驱动桥和分动箱,将其从6×4形式改成6×6形式,并将驱动桥速比从5.26提高到7.63以增加牵引力。但改进后该车在使用过程中经常出现离合器早期损坏现象。采用TC541液力变矩器 4700机械式变速器组成的液力传动系统取代了原来的机械传动系统。对采用液力变矩器的可行性进行了分析,并给出了有关参数的计算结果。     

液力变矩器计算机辅助设计与制造

本文简述了液力变矩器设计与制造的研究和发展，以及计算机在液力变矩器设计与制造行业的应用，指出了存在的问题；建立了液力变矩器计算机辅助设计与制造的一体化系统；实现了液力变矩器性能预估、叶形判断与叶栅系统入，出口参数计算的有机统一。     

浅析车辆装配过程中螺栓的选型及拧紧工艺

在车身的装配过程中,螺栓拧紧是应用最多的装配工艺,主机厂着重关注的是拧紧的有效性及可靠性。文章通过从螺栓选型、螺栓拧紧连接的原理、拧紧扭矩、拧紧连接方式等方面的分析,体现了螺栓拧紧工艺对车辆安全的重要性,且与后期车身结构的稳定性、安全性密切相关。并且还指出螺栓的选型与拧紧工艺的校核应并行开展并与整车开发保持同步,才能保证其在提高质量、降低成本和缩短起到积极作用。     

Performance estimation model of a torque converter part I: Correlation between the internal flow field and energy loss coefficient

The objective of this paper is to improve the performance estimation model of the internal flow field of a torque converter. Compared with performance experiment results, the converter based on the one-dimensional model does not satisfy the performance requirements demanded in practice. Therefore, we need to develop more predictable and reliable performance estimation models. In order to obtain shape information on three-dimensional blade geometry, a process of reverse engineering conducts a torque converter assembly, impeller, turbine and stator. In addition, a CFD simulation including mesh generation and post-processing was carried out to extract equivalent parameters from the internal flow field. The internal flow field can be explained by analyze the correlation between a performance estimation model and CFD analysis. The equivalent performance model adopts the variation of energy loss coefficients for a given operating condition according to the application of a changing energy loss coefficient by the least mean squares method. The estimated equivalent model improves the agreement in performance between experiments and the theoretical model. This model can reduce the error to within about 3 percent. Furthermore, this procedure for predicted performance achieves eminence in the estimation of the capacity factor.     

Effect of handling characteristics on minimum time cornering with torque vectoring

In this paper, the effect of both passive and actively-modified vehicle handling characteristics on minimum time manoeuvring for vehicles with 4-wheel torque vectoring (TV) capability is studied. First, a baseline optimal TV strategy is sought, independent of any causal control law. An optimal control problem (OCP) is initially formulated considering 4 independent wheel torque inputs, together with the steering angle rate, as the control variables. Using this formulation, the performance benefit using TV against an electric drive train with a fixed torque distribution, is demonstrated. The sensitivity of TV-controlled manoeuvre time to the passive understeer gradient of the vehicle is then studied. A second formulation of the OCP is introduced where a closed-loop TV controller is incorporated into the system dynamics of the OCP. This formulation allows the effect of actively modifying a vehicle's handling characteristic via TV on its minimum time cornering performance of the vehicle to be assessed. In particular, the effect of the target understeer gradient as the key tuning parameter of the literature-standard steady-state linear single-track model yaw rate reference is analysed.