焊后热处理对15MnMoVNXt、HQ80、stE690钢HAz冲击韧性的影响

本文针甘15MnMOVNXt、HQ80、StE690三种钢焊接接头,采用 300~70oeC内不同温度回火,600“C2.5~6。sh不同回火时间,以及 不同冷却方式研究焊后热处理对HAz韧性的影响,为实际生产提供制 定工艺的依据。      

Crack growth direction effects on corrosion-fatigue behaviour of offshore wind turbine steel weldments

In this study corrosion-fatigue tests have been conducted on fracture mechanics specimens extracted from an S355 G10+M structural steel welded plate. The tests have been performed on compact tension specimens with the crack tip located in the heat affected zone. The corrosion-fatigue test results from this study have been compared with the data available on the base metal as well as air tests on the same material. Moreover, the obtained results have been compared with the corrosion-fatigue data available in the literature on a wide range of steels and also the fatigue trends for welded joints in free-corrosion condition recommended in the BS7910 Standard. The effect of the specimen orientation, with respect to the weld region, is also examined in this study and it has been found that higher corrosion-fatigue crack growth rates are generally observed in the tests with 0° orientation. The results have also shown that the corrosive environment has significant effects on the fatigue crack growth acceleration at the beginning of the tests; however, as the crack propagates, the environmental damage effect on crack growth behaviour becomes less pronounced. The results presented in this study are discussed in terms of improvement in the structural integrity assessment of offshore wind turbine monopiles.     

Brittle failure caused by lamellar splitting in a large-scale tubular joint with fatigue cracks

This paper reports a new incidence of brittle failure by lamellar splitting in a large-scale tubular X-joint and examines the possible causes of this failure. The X-joint, with multiple pre-existing fatigue cracks at the weld toe along the brace-to-chord intersection, experiences brittle failure during a monotonic in-plane bending test. Post-test sectioning of the material around the brace-to-chord intersection reveals lamellar splitting in the mid-thickness of the chord wall instead of rapid extensions of the fatigue cracks in the through-thickness direction. The lamellar splitting observed in this test differs from the conventional lamellar tearing both in its appearance and in its causes. The elongated nonmetallic inclusions concentrated at the mid-thickness, as revealed by the microscopic scanning, leads to delamination cracking near the mid-thickness and subsequently to the brittle failure of the joint. The material requirements in prevailing engineering codes do not suffice to prohibit the lamellar splitting failure observed in this study, which may cause catastrophic failures in engineering structures designed with insufficient redundancy.     

SAW焊接型剖面预报的模糊逻辑系统开发(英文)

A fuzzy model was presented to predict the weldment shape profile of submerged arc welds(SAW) including the shape of heat affected zone(HAZ).The SAW bead-on-plates were welded by following a full factorial design matrix.The design matrix consisted of three levels of input welding process parameters.The welds were cross-sectioned and etched,and the zones were measured.A mapping technique was used to measure the various segments of the weld zones.These mapped zones were used to build a fuzzy logic model.The membership functions of the fuzzy model were chosen for the accurate prediction of the weld zone.The fuzzy model was further tested for a set of test case data.The weld zone predicted by the fuzzy logic model was compared with the experimentally obtained shape profiles and close agreement between the two was noted.The mapping technique developed for the weld zones and the fuzzy logic model can be used for on-line control of the SAW process.From the SAW fuzzy logic model an estimation of the fusion and HAZ can also be developed.     

顶锻热变形对高强钢筋闪光焊接头HAZ组织及性能的影响

本文研究了顶锻热变形对高强钢筋闪光焊接头HAz组织及性能的影响。实验发现闪 光焊接头中有一个肉眼可见的过渡区。若HAZ中1250~1100℃区域越宽,顶锻热变 形越充分,过渡区亦越宽。该区晶粒大小极不均匀,脆断亦常在该区发生。      

新型贝氏体钢与U74钢轨钢的焊接

新型贝氏体钢强度高韧性好，是制造辙叉心轨的合适材料．采用焊条电弧焊的方法将贝氏体钢与U74钢轨钢连接在一起组成组合式辙叉．试验结果表明：贝氏体钢焊接性良好，其热影响区为贝氏体组织，而U74钢热影响区为整个接头的薄弱环节，延性较低。     

T91钢焊接热影响区显微组织的定量分析

利用XQF-2000型显微图像分析仪测定了在低、中、高三种焊接线能量条件下,T91钢焊接热影响区各区域的宽度和显微组织,比较了在不同焊接线能量的作用下,热影响区各区域中各种组织的不同含量,并分析了组织性能的变化及其原因.