Extended-Kalman-filter-based regenerative and friction blended braking control for electric vehicle equipped with axle motor considering damping and elastic properties of electric powertrain

Because of the damping and elastic properties of an electrified powertrain, the regenerative brake of an electric vehicle (EV) is very different from a conventional friction brake with respect to the system dynamics. The flexibility of an electric drivetrain would have a negative effect on the blended brake control performance. In this study, models of the powertrain system of an electric car equipped with an axle motor are developed. Based on these models, the transfer characteristics of the motor torque in the driveline and its effect on blended braking control performance are analysed. To further enhance a vehicle's brake performance and energy efficiency, blended braking control algorithms with compensation for the powertrain flexibility are proposed using an extended Kalman filter. These algorithms are simulated under normal deceleration braking. The results show that the brake performance and blended braking control accuracy of the vehicle are significantly enhanced by the newly proposed algorithms.     

分布式驱动电动汽车回馈制动失效的液压补偿控制

分布式驱动电动汽车各驱动轮转速和转矩可以单独精确控制，便于实现整车动力学控制和制动能量回馈，从而提升车辆的主动安全性和行驶经济性。但车辆在回馈制动过程中，一旦1台电机突发故障，其他电机产生的制动力矩将对整车形成附加横摆力矩，从而造成车辆失稳，此时虽可通过截断异侧对应电机制动力矩输出来保证行驶方向，但会使车辆制动力大幅衰减或丧失，同样不利于行车安全。为了解决此问题，提出并验证一种基于电动助力液压制动系统的制动压力补偿控制方法，力图有效保证整车制动安全性。以轮毂电机驱动汽车为例，首先建立了整车动力学模型以及轮毂电机模型，通过仿真验证了回馈制动失效的整车失稳特性以及电机转矩截断控制的不足；然后，建立了电动助力液压制动系统模型，并通过原理样机的台架试验验证了模型的准确性；接着，基于滑模控制算法设计了制动压力补偿控制器，并在单侧电机再生制动失效后的转矩截断控制基础上完成了液压制动补偿控制效果仿真验证；最后，通过实车试验证明了所提控制方法的有效性和实用性。研究结果表明：在分布式驱动电动汽车单侧电机再生制动失效工况下，通过异侧电机转矩截断控制和制动系统的液压主动补偿，能够使车辆快速恢复稳定行驶并满足制动强度需求。     

Torque control allocation based on constrained optimization with regenerative braking for electric vehicles

This paper proposes a constrained optimization-based torque control allocation method aimed to improve energy efficiency, and thus, driving range for electric vehicles. In the proposed method, the cost function is defined not only to achieve desired yaw moment for vehicle handling and stability, but also to minimize power losses for energy efficiency. The particular attention is paid to the power losses due to tire slips both longitudinally and laterally. The constraints are also set based on thorough investigation on various causes of power disppation such that the torque is allocated with restraint to use regenerative braking in its maximum capacity. The proposed control allocation method has been tested and verified to be effective on energy efficiency improvement through both simulation and experiment under various driving maneuvers.     

电动汽车复合制动控制研究现状综述

电动汽车复合制动由电机再生制动与机械摩擦制动两部分构成,其控制性能直接影响车辆的能量利用效率、制动安全性以及舒适性。围绕静态制动转矩分配控制、动态复合制动协调控制、制动换挡控制、智能辅助驾驶中的复合制动控制4个方面的研究现状与关键技术展开综述,并对复合制动控制未来研究方向进行了展望。对文献的梳理分析表明：制动转矩分配决定着复合制动系统能量回收能力与车辆制动稳定性,基于规则的分配策略面对复杂多变工况自适应性欠佳,而基于优化的分配策略各方面性能表现良好,但需要兼顾控制实时性与优化效果;利用电机响应迅速与控制精确的优势完成复合制动协调控制,能够提升制动模式切换过渡工况与紧急制动工况的控制性能,改善驾驶舒适性;制动过程中实施合理换挡可以进一步提升能量回收效率,同时通过补偿控制解决换挡过程中动力中断和转矩冲击等问题,保证换挡平顺性;随着电动汽车智能化和网联化发展,复合制动控制与驾驶人辅助系统相结合有助于在保证系统功能的同时实现能量回收效益最大化。     

Vehicle Dynamic Control for In-Wheel Electric Vehicles Via Temperature Consideration of Braking Systems

?Vehicle dynamic control (VDC) systems play an important role with regard to vehicle stability and safety when turning. VDC systems prevent vehicles from spinning or slipping when cornering sharply by controlling vehicle yaw moment, which is generated by braking forces. Thus, it is important to control braking forces depending on the driving conditions of the vehicle. The required yaw moment to stabilize a vehicle is calculated through optimal control and a combination of braking forces used to generate the calculated yaw moment. However, braking forces can change due to frictional coefficients being affected by variations in temperature. This can cause vehicles to experience stability problems due an improper yaw moment being applied to the vehicle. In this paper, a brake temperature estimator based on the finite different method (FDM) was proposed with a friction coefficient estimator in order to solve this problem. The developed braking characteristic estimation model was used to develop a VDC cooperative control algorithm using hydraulic braking and the regenerative braking of an in-wheel motor. Performance simulations of the developed cooperative control algorithm were performed through cosimulation with MATLAB/Simulink and CarSim. From the simulation results, it was verified that vehicle stability was ensured despite any changes in the braking characteristics due to brake temperatures.     

智能汽车轨迹跟踪与横摆稳定性协同控制

为了提高四轮独立驱动智能电动汽车在变曲率弯道下的轨迹跟踪精度和横摆稳定性,提出了一种模型预测控制与直接横摆力矩控制协同的综合控制方法。建立了横纵向耦合的车辆动力学模型,采用2阶龙格库塔离散法保证了离散模型的精度,并基于简化的2自由度动力学模型推导了车辆横摆稳定性约束,设计了非线性模型预测控制器;利用直接横摆力矩控制能够改变车辆横摆角速度和航向角的特点,考虑模型预测控制器的预测状态、控制量以及跟踪误差,设计了协同控制规则。仿真结果表明,协同控制方法解决了考虑横摆稳定性约束的模型预测控制器中存在的稳定性约束与控制精度相矛盾的问题,并补偿了模型预测控制器没有可行解时对横摆稳定性的约束,同时提高了智能汽车的轨迹跟踪精度和横摆稳定性。     

分布式电驱动车辆力矩分配控制研究现状综述

分布式电驱动车辆具有控制灵活度高、传动链短、结构紧凑、传动效率高、空间布置利用率高等特点,独特的结构特点与驱动方式令其在充分挖掘车辆动力学控制潜力、增强车辆安全性、提升驱动效率、简化底盘结构等方面带来明显的技术革新,为高性能车辆控制技术提供硬件载体。然而,作为过驱动、多约束、车辆纵向-横向-垂向运动行为强非线性耦合系统,分布式电驱动车辆在车辆动力学控制、车辆行驶经济性控制、协同控制等方面仍面临理论与技术挑战。基于此,综合国内外前沿分布式电驱动车辆力矩分配控制策略研究,主要从控制框架、稳定性控制、能效控制、兼顾稳定性与经济性控制4个方面重点阐述当前发展现状,设计并对比分析应用案例,从不同角度对力矩分配的发展方向进行展望,旨在为先进分布式电驱动车辆高性能力矩分配控制器开发提供参考。     

智能分布式驱动汽车路径跟踪/制动能量回收协同控制策略研究

为了解决智能分布式驱动汽车路径跟踪与制动能量回收系统间的协同控制难题,充分考虑分布式驱动汽车四轮扭矩独立可控在智能驾驶系统中的优势,设计适应不同路面附着条件的智能分布式驱动汽车转向、制动分层协同控制策略。上层控制器依据不同的路面类型设计差异化的多目标代价函数,以综合优化各工况下的控制目标。高附路面下,制定满足最大能量回收值的全局参考车速,在线优化路径跟踪指令,实现最优能量回收的同时减小系统运算负荷;低附路面下,优先考虑车辆的路径跟踪性能和行驶稳定性,在多目标代价函数中取消对全局参考车速的跟随要求,增设终端速度约束与能量回收项性能指标并减小能量回收项性能指标的权重系数。上层控制器基于模型预测控制方法对多目标代价函数进行滚动优化与预测求解,得到期望的前轮转角及4个车轮的总制动扭矩需求。下层控制器根据制动扭矩需求对四轮的液压制动扭矩和电机制动扭矩进行分配,最终完成整个复合制动过程。基于MATLAB/Simulink和CarSim软件,搭建控制器在环仿真平台,并在高附和低附路面条件下对所提出的策略进行试验验证。研究结果表明：高附路面下,所提出的控制策略在准确跟踪期望路径的同时相较固定比例制动力分配方法可提升2.7%的能量回收值并减少约0.02 s的单次计算时间;低附路面下,与使用高附控制策略相比,能够保证车辆的路径跟踪准确性与行驶稳定性,同时可提升7.8%的能量回收值;控制器在环试验结果证明了该协同控制策略对车辆性能提升的有效性。     

基于功能安全的分布式驱动电动汽车前轮失效补偿控制

分布式驱动电动汽车可以实现四轮转矩分配和差动转向,提升整车的动力学控制性能和经济性,但是四轮转矩独立可控的特点也对功能安全提出挑战。当前轮单侧电机出现执行器故障失效情况时,不仅会产生附加横摆力矩降低车辆安全性,差动转向功能的存在还会使车辆严重偏航。基于此,在设计分布式驱动-线控转向一体化底盘的基础上,基于功能安全提出一种分布式驱动电动汽车前轮失效补偿控制策略。首先建立分布式驱动失效动力学模型,分析前轮失效对车辆状态的影响机理,发现单一的驱动转矩截断控制无法满足车辆状态修正需求;其次设计一套备用的线控转向结构,通过变截距滑模控制算法提高切换状态下线控转向系统的转角跟踪性能,并用台架试验验证跟踪的准确性;然后设计自适应失效诊断观测器实时诊断驱动系统的电机故障,在将对应轮进行驱动转矩截断后,通过模型预测控制算法对车轮转矩重新分配实现纵向和侧向的状态跟踪;最后通过仿真和实车试验验证所提失效补偿控制策略的有效性和可用性。研究结果表明：分布式驱动电动汽车前轮单侧电机失效后,备用的线控转向系统能及时矫正前轮转角,所提出的失效补偿控制策略能够快速恢复车辆的稳定性和路径跟踪能力。     

电动汽车转矩定向分配差速器建模与动态仿真

本文中提出一种新型具备转矩定向分配功能差速器的集中式电驱动桥系统。该集中驱动系统可以在不改变总驱动转矩的条件下,类似分布式驱动方式实现驱动转矩在左右轮间的任意分配,从而产生改变车辆横摆动力学的直接横摆力偶矩。首先,分析了转矩定向分配差速器结构特点及其工作原理;其次,利用键合图理论建立了其动力学模型,并仿真分析了其动态响应特性;然后,设计了转矩响应控制系统以改善该差速器的动态性能;最后,嵌入整车模型进行了联合仿真。结果表明,装备该差速器的车辆可任意分配左右轮驱动转矩,并有效改善车辆操控特性。     

Energy efficiency optimization of electric vehicle driven by in-wheel motors

Electric vehicle is considered to be the solution for energy and environment crisis, but it’s still not competitive enough with conventional vehicles because of the limited energy density and high cost of the power battery. So the energy efficiency is of the most importance for the control of electric vehicles. This paper looks into the energy efficiency optimization problem of electric vehicle driven by four in-wheel motors by developing a comprehensive energy efficiency model of the permanent magnet synchronous motor including the inverter. The calculated efficiency agrees with the measured data quite well. Based on the power loss analysis, the conclusion is drawn that in all driving or braking conditions the total torque requirement should be distributed evenly to all the motors in order to maximize the energy efficiency for electric vehicles driven by permanent magnet synchronous in-wheel motors. Vehicle test results show that the energy efficiency of the evenly distributed torque control is higher than the control strategy proposed by control allocation in literature.     

Cooperative control of the motor and the electric booster brake to improve the stability of an in-wheel electric vehicle

A cooperative control algorithm for an in-wheel motor and an electric booster brake is proposed to improve the stability of an in-wheel electric vehicle. The in-wheel system was modeled by dividing it into motor and mechanical parts, and the electric booster brake was modeled through tests. In addition, the response characteristics of the in-wheel system and the electric booster brake were compared through a frequency response analysis. In the cooperative control, the road friction coefficient was estimated using the wheel speed, motor torque, and braking torque of each wheel, and the torque limit of the wheel to the road was determined using the estimated road friction coefficient. Based on the estimated road friction coefficient and torque limit, a cooperative algorithm to control the motor and the electric booster brake was proposed to improve the stability of the in-wheel electric vehicle. The performance of the proposed cooperative control algorithm was evaluated through a hardware-in-the-loop simulation (HILS). Furthermore, to verify the performance of the proposed cooperative control algorithm, a test environment was constructed for the anti-lock braking system (ABS) hydraulic module hardware, and the performance of the cooperative control algorithm was compared with that of the ABS by means of a HILS test.     

基于动态门限值的分布式驱动电动汽车驱动力矩控制研究

为改善分布式驱动电动汽车高速行驶稳定性，避免频繁驱动控制操作对汽车行驶安全性的影响，提出了一种适应不同驾驶工况的参数动态门限值算法，设计了汽车附加横摆力矩滑模控制策略和驱动力矩二次规划优化分配控制策略，并进行了角阶跃输入工况和双正弦输入工况的仿真分析。结果表明，所设计的控制策略能有效控制汽车的质心侧偏角与横摆角速度，在保证汽车行驶稳定性的前提下，使质心侧偏角与理想值偏差减小了3.6%以上，轮胎附着利用率减少19.5%以上，有效地降低了轮胎附着利用率，提高了汽车的行驶安全性。     

Lateral handling improvement with dynamic curvature control for an independent rear wheel drive EV

The integrated longitudinal and lateral dynamic motion control is important for four wheel independent drive (4WID) electric vehicles. Under critical driving conditions, direct yaw moment control (DYC) has been proved as effective for vehicle handling stability and maneuverability by implementing optimized torque distribution of each wheel, especially with independent wheel drive electric vehicles. The intended vehicle path upon driver steering input is heavily depending on the instantaneous vehicle speed, body side slip and yaw rate of a vehicle, which can directly affect the steering effort of driver. In this paper, we propose a dynamic curvature controller (DCC) by applying a the dynamic curvature of the path, derived from vehicle dynamic state variables; yaw rate, side slip angle, and speed of a vehicle. The proposed controller, combined with DYC and wheel longitudinal slip control, is to utilize the dynamic curvature as a target control parameter for a feedback, avoiding estimating the vehicle side-slip angle. The effectiveness of the proposed controller, in view of stability and improved handling, has been validated with numerical simulations and a series of experiments during cornering engaging a disturbance torque driven by two rear independent in-wheel motors of a 4WD micro electric vehicle.     

Modeling and control of an anti-lock brake and steering system for cooperative control on split-mu surfaces

The brake and steering systems in vehicles are the most effective actuators that directly affect the vehicle dynamics. In general, the brake system affects the longitudinal dynamics and the steering system affects the lateral dynamics; however, their effects are coupled when the vehicle is braking on a non-homogenous surface, such as a split-mu road. The yaw moment compensation of the steering control on a split-mu road is one of the basic functions of integrated or coordinated chassis control systems and has been demonstrated by several chassis suppliers. However, the disturbance yaw moment is generally compensated for using the yaw rate feedback or using wheel brake pressure measurement. Access to the wheel brake pressure through physical sensors is not cost effective; therefore, we modeled the hydraulic brake system to avoid using physical sensors and to estimate the brake pressure. The steering angle controller was designed to mitigate the non-symmetric braking force effect and to stabilize the yaw rate dynamics of the vehicle. An H-infinity design synthesis was used to take the system model and the estimation errors into account, and the designed controller was evaluated using vehicle tests.     

汽车爆胎特性建模与主动制动控制策略

为了提高汽车在突发爆胎事故时的稳定性,对爆胎汽车主动制动控制策略进行了研究。根据车轮爆胎时间与压力变化的关系,在UniTire模型基础上建立了爆胎模型;根据电子稳定性控制系统中横摆角速度及质心侧偏角对汽车稳定性影响的关系,基于二自由度汽车动力学模型,通过计算汽车横摆角速度及质心侧偏角实际值与理想值的偏差,并基于线性二次型调节器最优控制方法决策出最优附加横摆力矩,从而修正爆胎后汽车的运动状态。最后通过计算机仿真对所提策略的有效性进行了验证。结果表明：主动制动控制策略可以保证爆胎过程中汽车的行驶稳定性和安全性。     

智能混合动力汽车电液复合制动的协调控制策略

为改善智能混合动力汽车智能辅助驾驶时的制动转矩响应,提出了电机与电子真空助力液压制动系统协调控制策略,包括EVB预测启动控制策略和制动转矩协调控制策略。基于期望制动转矩预测,建立了融合EVB动态响应特性的EVB预测启动控制策略。综合考虑电机动态响应特性、响应裕度、EVB动态响应特性和电池荷电状态,提出了基于电机制动转矩动态补偿的制动转矩协调控制策略。仿真结果表明,该协调制动控制策略可在整个制动过程提高制动转矩响应精度,改善系统的动态响应。     

分布式驱动电动汽车转向工况转矩分配控制研究

针对分布式驱动车辆转向工况在低速下期望提高转向机动性能，高速下期望保证行驶稳定性的需求，充分考虑转向行驶内外侧车轮的转向关系以及车辆动力学，制定了适应车速变化的四轮转矩分配策略，建立了四轮轮毂电机驱动模型以及二自由度参考模型。为了改善分布式驱动转向机动性能，建立自抗扰控制器调整内外侧车轮转矩，形成合理的转速差，减小转向半径，以提高转向机动性；对于高速转向行驶稳定性的需求，通过二次规划方法优化分配各车轮驱动力矩，分析轮胎纵横向附着裕度建立目标函数，并加入附加横摆力矩和路面附着力的限制，进行车轮驱动转矩的在线优化分配，提高车辆转向行驶的稳定性；另外为避免2种控制模式转换时驱动转矩突变，根据车速和稳定性参数制定模糊规则决策2种模式的协调系数，保证2种控制模式的平滑过渡。基于CarSim和MATLAB/Simulink进行联合仿真，并搭建硬件在环平台进行试验，对所提出的方法进行验证。结果表明：在低速转向工况下，提出的分配策略能够调节内外侧车轮产生差速效果，与转矩平均分配的策略相比，转向半径有所减小，提高车辆机动性；高速转向工况下，分配策略能够保证车辆稳定转向，与未考虑稳定性控制的分配策略相比，能更好地跟踪目标轨迹，且横摆角速度控制在参考横摆角速度附近，证明了所提控制策略的有效性。     

基于电机最优回馈转矩曲线的制动控制策略

本文中首先基于电机等效电路模型,分析了车用内置式永磁同步电机的耗能制动状态和回馈制动状态;然后根据电机矢量控制原理,对控制电流指令进行解析,并经试验数据的验证;接着计算得到永磁同步电机最优回馈转矩曲线,并据此提出一种制动回馈能量最优的串联制动控制策略。最后针对某P4并联混合动力商用车,仿真分析了在C?WTVC、CHTC?TT循环工况和试验采集到的某段省道工况下,并联制动和所提出的串联最优制动控制策略下的百公里油耗和制动回收能量。结果表明,与并联制动控制相比,基于电机最优回馈转矩曲线的串联制动控制策略可降低油耗,并回收更多的制动能量,实现制动回收能量和燃油经济性的提升。     

The perspectives of research for enhancing active safety based on advanced control technology

This paper considers the scope and the methodologies for enhancing active safety of road vehicles by sensing and control technologies. The first part of this paper introduces statistical data of traffic accidents in Japan, and describes the development of the drive recorder for accident/incident survey and analysis. Based on vehicle dynamics data, the algorithm of the drive recorder for capturing near-miss incident data is introduced. The second part of this paper reviews control problems of vehicle dynamics on micro-scale electric vehicles for enhancing vehicle dynamics and driving assistance function. In particular, the direct yaw moment control using in-wheel-motors and the active front steering control algorithm are described. The third part of the paper introduces the advanced driver assistance system adapted to driver characteristics and traffic situations. This part mainly describes an adaptive system, which adjusts the assisting manoeuvre depending on individual driver behaviour and situation, and some experimental investigations using the active interface vehicle and driving simulator. Finally, some perspectives and new challenges for future research on vehicle control technology are mentioned.