WELDOX960E高强钢手工电弧焊焊接接头组织与力学性能

通过拉伸、弯曲、冲击、硬度和金相组织分析等试验,对手工电弧焊焊接WELDOX960E高强钢焊接接头组织和力学性能进行研究.研究结果表明：采用Phoenix SH Ni2 K130焊条、手工电弧焊焊接WELDOX960E高强钢时,可以获得拉伸、弯曲、冲击性能良好的接头;其焊缝组织为针状铁素体与粒状贝氏体的混合分布;熔合区及粗晶区组织为板条马氏体和少量白色M-A块区;正火区组织为块状铁素体、粒状贝氏体和珠光体;母材显微组织为回火索氏体;WELDOX960E高强钢焊缝硬度为270 ～ 300 HV,且距离熔合线30 mm处出现软化区.     

Research on electron beam welding of in situ TiB<Subscript>2p</Subscript>/ZL101 composite

Electron beam welding of in situ TiB_2p reinforced aluminum composites was studied. The results show that no obvious pores or cracks is presented in the weld seam. The grains in the weld seam are remarkably refined and TiB₂ particles distribute much more homogeneously than that in base metal. The hardness values of fusion zone and heat affected zone (HAZ) are both increased in comparison with that of base metal. There are no interface reactions between TiB₂ particle and Al matrix. This results supply the evidence that the novel TiB_2p reinforced aluminum composites can be well joined with the electron beam welding.     

Research on Electron Beam Welding of in situ TiB_(2p)/ZL101 Composite

AbstractElectron beam welding of in situ TiB2p reinforced aluminum composites was studied.The results show that no obvious pores or cracks is presented in the weld seam.The grains in the weld seam are remarkably refined and TiB2 particles distribute much more homogeneously than that in base metal.The hardness values of fusion zone and heat affected zone(HAZ)are both increased in comparison with that of base metal.There are no interface reactions between TiB2 particle and Al matrix.This results supply the evidence that the novel TiB2p reinforced aluminum composites can be well joined with the electron beam welding.     

2205双相不锈钢焊接结构疲劳裂纹扩展速率研究

在不同应力比R下,采用标准SE(B)试样,在PLG -200高频试验机上对2205双相不锈钢的焊缝(WM)、热影响区(HAZ)和母材(BM)进行疲劳裂纹扩展速率试验,获得了2205双相不锈钢在各种应力比下的回归方程和扩展速率da/ dN与应力强度因子△K的关系曲线.结果表明:2205双相不锈钢焊接结构中焊缝裂纹扩展速率...     

BWELDY700QL4低合金高强钢焊接接头组织与力学性能

通过拉伸、弯曲、冲击、硬度试验以及金相分析等对BWELDY700QL4低合金高强钢焊接接头的显微组织和力学性能进行了研究.结果表明:采用YM80-A焊丝焊接BWELDY700QL4低合金高强钢可以获得拉伸、弯曲和冲击性能均良好的焊接接头;其焊缝组织晶界为先共析铁素体、平行排列的无碳贝氏体从晶界伸向晶内,晶内为针状铁素体与珠光体,个别部位有粒状贝氏体.熔合区及粗晶区组织为板条马氏体和少量M-A组元.正火区组织为粒状贝氏体和少量铁素体.BWELDY700QL4焊接接头的硬度值在264～380 HV之间,焊缝处硬度最高,比母材高48 ～76 HV,热影响区虽有软化现象,但不明显.     

WEL-TEN780A高强钢及焊接接头疲劳裂纹扩展速率

依据GB6398-86,采用紧凑拉伸试样(CT),对WEL-TEN780A钢及其用L-80SN焊条手工电弧焊焊接接头的焊缝和热影响区的疲劳裂纹扩展速率进行了研究.结果表明在相同的疲劳循环载荷作用,
热影响区疲劳裂纹扩展速率高于母材和焊缝,焊缝金属具有最低裂纹扩展速率.焊缝金属中的针状铁素体细小且被大角度晶界所分割,疲劳裂纹扩展时要消耗更大的能量,从而降低裂纹扩展速率,成为止裂型焊缝.     

High Efficiency and Quality of Multi-Pass Tandem Gas Metal Arc Welding for Thick Al 5083 Alloy Plates

Multi-pass tandem gas metal arc welding(TGMAW) for Al 5083 alloy plates with 30 mm thickness is carried out to study its high efficiency and high quality. The welding process is evaluated by high-speed photographs and electrical signals. The deposition rate and welding time are calculated to characterize the welding efficiency. The bead formation, porosity, microstructure and mechanical properties are tested and analyzed. The results indicate that though arc deflection occurs due to the electromagnetic interference between two arcs during TGMAW process, it does not affect the welding process stability significantly. The deposition rate and welding time of TGMAW process are about 15 g/min larger and about 16.7% less than those of gas metal arc welding(GMAW)process respectively, accompanied by the reduction of heat input. The TGMAW welded joint has less porosity and more refined microstructure to contribute to the improvement of mechanical properties(micro-hardness, tensile strength and ductility). It can be concluded that TGMAW process yields excellent performance of welded joint with improved welding efficiency, which makes it extremely practical during welding of thick plates.     

激光参数对高强度不锈钢搭接焊接结构和断裂行为的影响

通过焊接和拉伸试验及微观组织分析,研究了焊接参数对高强度301L-HT板搭接非熔透激光焊接接头结构、断裂行为和力学性能的影响.结果表明：激光焊缝的硬度为HV215,δ铁素体比电阻点焊少,热影响区硬度更接近于母材;焊缝几何结构对激光参数敏感,熔深变化的规律性更明显,特定部位的熔宽与焊接参数耦合有关;板材厚度相同的焊接接头变形刚度接近,焊缝的几何结构决定最后的变形和断裂行为,焊接内板的弯曲变形角度比外板大,两板的弯曲角度差随熔深增加而减小;焊接板弯曲角度和焊接强度随焊缝尺寸同步升高;焊缝硬度低于母材和热影响区导致拉伸变形集中在很窄的区域,焊接接头的断裂位移都小于2mm.     

钢轨闪光对焊接头断裂的组织研究

对钢轨闪光对焊接头断裂的组织进行了研究，结果表明，焊缝存在氧化物夹杂及不良组织形态，是接头的薄弱区域，经焊后热处理，焊缝组织以改善，但接头硬度峰值明显削减，硬度分布趋于均匀。     

DILLIMAX690T高强度结构钢焊接工艺

通过斜Y铁研抗裂性试验、拉伸、弯曲、低温冲击、硬度等试验方法对DILLLMA X690T(即D690T)新型高强度结构钢焊接接头的抗裂性和力学性能进行了研究.结果表明:D690T高强度结构钢有一定冷裂倾向,但在预热温度≥100℃时,选取适合的焊接材料,可避免裂纹的产生;D690T高强度结构钢的同种接头及分别与HG785E高强钢、Q345E低合金钢焊接的异种接头均具有良好的拉仲、弯曲性能和低温冲击性能;焊接热影响区的硬度偏高,在实际生产时可适当提高预热温度.     

Microstructure and property of friction stir welding joint of 7075Al and AZ31BMg

Microstructure and forming quality of friction stir welding joints of 7075Al and AZ31BMg with different welding parameters were analyzed. The results show that, good welded joint is obtained when the rotating frequency is 13 r/s and the welding speed is 30 mm/min. An irregular area is formed in the welding center. Meanwhile, the river pattern and eddy-like distribution are found in the weld nugget zone. Besides, brittle intermetallic compounds Al₁₂Mg₁₇ and Al₃Mg₂ are found in the welded joint. They cause the increase of microhardness of welded joint. The maximum tension stress of welded joint is 112MPa.     

WEL—TEN780A高强钢及焊接接头疲劳裂纹扩展速率

依据ＧＢ６３９８－８６,采用紧凑拉伸试样,对ＷＥＬ－ＴＥＮ７８０Ａ钢及其用Ｌ－８０ＳＮ焊条手工电弧焊焊接接头的焊缝和热影响区的疲劳裂纹扩展速率进行了研究。结果表明：在相同的疲劳循环载荷作用下,热影响区疲劳裂纹扩展速率高于母材和焊缝,焊缝金属具有最低裂纹扩展速率。     

焊接修复对铁素体不锈钢焊接接头组织和性能的影响

通过拉伸、弯曲、冲击、硬度、金相组织分析等试验,对不同焊修次数T4003铁素体不锈钢焊接接头的组织和性能进行研究.试验结果表明:焊修一、二次对T4003铁素体不锈钢焊接接头的抗拉、弯曲和冲击性能均影响不大;不同焊修次数T4003铁素体不锈钢焊缝的显微组织为奥氏体+δ铁素体;熔合区的显微组织为铁素体+马氏体,晶粒粗大;母材的显微组织为块状铁素体,沿轧制方向成条状分布.焊接修复对T4003铁素体不锈钢焊接接头的粗晶区宽度、晶粒度与马氏体含量的影响不大.不同焊修次数T4003铁素体不锈钢焊接接头焊缝的显微硬度相近,母材显微硬度大致相同,热影响区显微硬度的变化不大.     

两种焊接工艺下过共析钢轨接头的冲击磨损性能

为研究闪光焊、铝热焊两种焊接工艺下过共析钢轨焊接接头的冲击损伤演变行为以及性能差异,在自制的冲击磨损试验机上对过共析钢轨焊缝、热影响区软化部位及母材进行了不同冲击次数下的模拟实验. 研究结果表明:随着冲击次数的增加,钢轨焊接接头的冲击磨损均经历着塑性变形、点蚀破坏和疲劳剥落的过程,冲击损伤是疲劳磨损和氧化磨损共同作用的结果;由于焊接工艺导致的接头组织结构和力学性能的差异,热影响区软化部位冲击时塑性变形最严重,磨损体积和磨损率最大,抗冲击性能最差;由于对闪光焊焊接接头进行了焊后正火热处理,其组织结构及抗冲击性能明显优于铝热焊;硬度对焊接接头的抗冲击性能有显著影响,硬度越高,抗冲击性能越好,疲劳剥落出现的时间越晚.      

新型贝氏体钢与U74钢轨钢的焊接

新型贝氏体钢强度高韧性好，是制造辙叉心轨的合适材料．采用焊条电弧焊的方法将贝氏体钢与U74钢轨钢连接在一起组成组合式辙叉．试验结果表明：贝氏体钢焊接性良好，其热影响区为贝氏体组织，而U74钢热影响区为整个接头的薄弱环节，延性较低。     

40CrMnSiMoVA钢近缝区沿晶白带组织及其对韧性的影响

本文应用焊接热模拟技术,扫描电镜和电子探针,研究了40CrMnSiMoVA钢焊接近缝区沿原奥氏体晶界产生的白带组织及其对冲击韧性的影响,并指出了影响白带组织的因素和消除白带组织的措施.     

辙叉用贝氏体合金钢与钢轨钢闪光对焊接头力学性能

通过拉伸、冲击、硬度以及扫描电镜(SEM)分析等试验对U71Mn钢轨钢与辙叉用合金贝氏体钢闪光对焊接头的性能进行了分析和研究．试验结果表明：贝氏体合金钢与U71Mn钢轨钢闪光对焊接头硬度分布为：合金钢侧较均匀，钢轨钢侧热影响区硬度高于母材．接头的拉伸性能与U71Mn钢轨钢母材相同，其拉伸和冲击性能均达到了铁道部有关标准要求．这说明贝氏体合金钢与U71Mn钢轨钢采用闪光对焊连接是完全可行的．     

1.4003铁素体不锈钢焊接接头的组织和力学性能

通过室温拉伸、室温弯曲、冲击、维氏硬度等试验以及金相分析对1.4003铁素体不锈钢焊接接头的显微组织和力学性能进行了研究.试验结果表明：用熔化极混合气体保护焊焊接的1.4003接头,其抗拉强度高于母材,弯曲性能良好,HAZ处冲击功较低且随温度的降低急剧下降.焊缝区的硬度低于母材,熔合线附近硬度值有波动,过热区硬度没有明显下降.焊缝组织是以奥氏体为主的铁素体＋奥氏体双相组织,焊接热影响区过热区铁素体晶粒粗大,是导致该部位韧性下降的主要原因.     

马氏体合金铸铁堆焊焊条研究

通过硬度试验,显微硬度,光学显微镜以及Ｘ光衍射相分析对马氏体合金寿铁堆焊金属进行研究,确定焊条药皮配方,使堆焊金属硬度ＨＲＣ大于６６,高于目前同类产品的硬度值。     

Analysis of arc physical property of pulsed tungsten inert gas welding based on Fowler-Milne method

Pulsed tungsten inert gas (TIG) welding is widely used in industry due to its superior properties, so the measurement of arc temperature is important to analyse welding process. Arc image of spectral line in 794.8 nm is captured by high speed camera; both the Abel inversion and the Fowler-Milne method are used to calculate the temperature distribution of the pulsed TIG welding. Characteristic of transient variation in arc intensity and temperature is analyzed. When the change of current happens, intensity and temperature of arc jump as well, it costs several milliseconds. The further the axial position from the tungsten is, the greater the intensity jumps, and the smaller the temperature changes.