Stochastic dynamic load effect and fatigue damage analysis of drivetrains in land-based and TLP,spar and semi-submersible floating wind turbines

This paper deals with the feasibility of using a 5 MW drivetrain which is designed for a land-based turbine, on floating wind turbines. Four types of floating support structures are investigated: spar, TLP and two semi-submersibles. The fatigue damage of mechanical components inside the gearbox and main bearings is compared for different environmental conditions, ranging from cut-in to cut-out wind speeds. For floating wind turbines, representative wave conditions are also considered. All wind turbines are ensured to follow similar power curves, but differences in the control system (integral to different concepts) are allowed. A de-coupled analysis approach is employed for the drivetrain response analysis. First, an aero-hydro-servo-elastic code is employed for the global analysis. Next, motions, moments and forces from the global analysis are applied on the gearbox multi body model and the loads on gears and bearings are obtained. The results suggest that the main bearings sustain more damage in floating wind turbines than on land-based. The highest main bearing damage is observed for the spar floating wind turbine. The large wave induced axial load on the main shaft is found to be the primary reason of this high damage in the spar wind turbine. Apart from the main bearings - which are located on the main shaft outside the gearbox - other bearings and gears inside the gearbox hold damages in floating wind turbines equal or even less than in the land-based turbine. It is emphasized that the results presented in this study are based on a drivetrain with two main bearings, which considerably reduces the non-torque loads on the gearbox.     

Semi-submersible wind turbine hull shape design for a favorable system response behavior

Floating offshore wind turbines are a novel technology, which has reached, with the first wind farm in operation, an advanced state of development. The question of how floating wind systems can be optimized to operate smoothly in harsh wind and wave conditions is the subject of the present work. An integrated optimization was conducted, where the hull shape of a semi-submersible, as well as the wind turbine controller were varied with the goal of finding a cost-efficient design, which does not respond to wind and wave excitations, resulting in small structural fatigue and extreme loads.The optimum design was found to have a remarkably low tower-base fatigue load response and small rotor fore-aft amplitudes. Further investigations showed that the reason for the good dynamic behavior is a particularly favorable response to first-order wave loads: The floating wind turbine rotates in pitch-direction about a point close to the rotor hub and the rotor fore-aft motion is almost unaffected by the wave excitation. As a result, the power production and the blade loads are not influenced by the waves. A comparable effect was so far known for Tension Leg Platforms but not for semi-submersible wind turbines. The methodology builds on a low-order simulation model, coupled to a parametric panel code model, a detailed viscous drag model and an individually tuned blade pitch controller. The results are confirmed by the higher-fidelity model FAST. A new indicator to express the optimal behavior through a single design criterion has been developed.     

Non-linear dynamic analysis of the response of moored floating structures

The complexity of the dynamic response of offshore marine structures requires advanced simulations tools for the accurate assessment of the seakeeping behaviour of these devices. The aim of this work is to present a new time-domain model for solving the dynamics of moored floating marine devices, specifically offshore wind turbines, subjected to non-linear environmental loads. The paper first introduces the formulation of the second-order wave radiation-diffraction solver, designed for calculating the wave-floater interaction. Then, the solver of the mooring dynamics, based on a non-linear Finite Element Method (FEM) approach, is presented. Next, the procedure developed for coupling the floater dynamics model with the mooring model is described. Some validation examples of the developed models, and comparisons among different mooring approaches, are presented. Finally, a study of the OC3 floating wind turbine concept is performed to analyze the influence of the mooring model in the dynamics of the platform and the tension in the mooring lines. The work comes to the conclusion that the coupling of a dynamic mooring model along with a second-order wave radiation-diffraction solver can offer realistic predictions of the floating wind turbine performance.     

浮式风机气动-水动耦合特性数值模拟（英文）

The exploration for renewable and clean energies has become crucial due to environmental issues such as global warming and the energy crisis. In recent years,floating offshore wind turbines(FOWTs) have attracted a considerable amount of attention as a means to exploit steady and strong wind sources available in deep-sea areas. In this study, the coupled aero-hydrodynamic characteristics of a spar-type 5-MW wind turbine are analyzed. An unsteady actuator line model(UALM) coupled with a twophase computational fluid dynamics solver naoe-FOAM-SJTU is applied to solve three-dimensional Reynolds-averaged NavierStokes equations. Simulations with different complexities are performed. First, the wind turbine is parked. Second, the impact of the wind turbine is simplified into equivalent forces and moments. Third, fully coupled dynamic analysis with wind and wave excitation is conducted by utilizing the UALM. From the simulation, aerodynamic forces, including the unsteady aerodynamic power and thrust, can be obtained, and hydrodynamic responses such as the six-degrees-of-freedom motions of the floating platform and the mooring tensions are also available. The coupled responses of the FOWT for cases of different complexities are analyzed based on the simulation results. Findings indicate that the coupling effects between the aerodynamics of the wind turbine and the hydrodynamics of the floating platform are obvious. The aerodynamic loads have a significant effect on the dynamic responses of the floating platform, and the aerodynamic performance of the wind turbine has highly unsteady characteristics due to the motions of the floating platform. A spar-type FOWT consisting of NREL-5-MW baseline wind turbine and OC3-Hywind platform system is investigated. The aerodynamic forces can be obtained by the UALM. The 6 DoF motions and mooring tensions are predicted by the naoe-FOAM-SJTU. To research the coupling effects between the aerodynamics of the wind turbine and the hydrodynamics of the floating platform, simulations with different complexities are performed. Fully coupled aero-hydrodynamic characteristics of FOWTs, including aerodynamic loads, wake vortex, motion responses, and mooring tensions, are compared and analyzed.     

Dynamic ice loads for offshore wind support structure design

For offshore wind farms which are planned in sub-arctic regions like the Baltic Sea and Bohai Bay, support structure design has to account for load effects from dynamic ice-structure interaction. There is relatively high uncertainty related to dynamic ice loads as little to no load- and response data of offshore wind turbines exposed to drifting ice exists. In the present study the potential for the development of ice-induced vibrations for an offshore wind turbine on monopile foundation is experimentally investigated. The experiments aimed to reproduce at scale the interaction of an idling and operational 14 MW turbine with ice representative of 50-year return period Southern Baltic Sea conditions. A real-time hybrid test setup was used to allow the incorporation of the specific modal properties of an offshore wind turbine at the ice action point, as well as virtual wind loading. The experiments showed that all known regimes of ice-induced vibrations develop depending on the magnitude of the ice drift speed. At low speed this is intermittent crushing and at intermediate speeds is ‘frequency lock-in’ in the second global bending mode of the turbine. For high ice speeds continuous brittle crushing was found. A new finding is the development of an interaction regime with a strongly amplified non-harmonic first-mode response of the structure, combined with higher modes after moments of global ice failure. The regime develops between speeds where intermittent crushing and frequency lock-in in the second global bending mode develop. The development of this regime can be related to the specific modal properties of the wind turbine, for which the second and third global bending mode can be easily excited at the ice action point. Preliminary numerical simulations with a phenomenological ice model coupled to a full wind turbine model show that intermittent crushing and the new regime result in the largest bending moments for a large part of the support structure. Frequency lock-in and continuous brittle crushing result in significantly smaller bending moments throughout the structure.     

Methodology for global structural load effect analysis of the semi-submersible hull of floating wind turbines under still water,wind, and wave loads

In designing the support structures of floating wind turbines (FWTs), a key challenge is to determine the load effects (at the cross-sectional load and stress level). This is because FWTs are subjected to complex global, local, static, and dynamic loads in stochastic environmental conditions. Up to now, most of the studies of FWTs have focused on the dynamic motion characteristics of FWTs, while minimal research has touched upon the internal load effects of the support structure. However, a good understanding of the structural load effects is essential since it is the basis for achieving a good design. Motivated by the situation, this study deals with the global load effect analysis for FWT support structures. A semi-submersible hull of a 10-MW FWT is used in the case study. A novel analysis method is employed to obtain the time-domain internal load effects of the floater, which account for the static and dynamic global loads under the still water, wind, and wave loads and associated motions. The investigation of the internal stresses resulting from various global loads under operational and parked conditions and the dynamic behavior of the structural load effects in various environmental conditions are made. The dominating load components for structural responses of the semi-submersible floater and the significant dynamic characteristics under different wind and wave conditions are identified. The dynamic load effects of the floating support structure are investigated by considering the influence of the second-order wave loads, viscous drag loads induced global motions, and wind and wave misalignments. The main results are discussed, and the main findings are summarized. The insights gained provide a basis for improving the design and analysis of FWT support structures.     

半潜型浮式风机运动特征及系泊系统的研究

近年来海上浮式风机的研究备受关注,安全可靠的系泊系统将保证风机在风、浪、流等复杂环境荷载作用下稳定运行,准确合理地描述风机运动将为评估风机发电效率提供支持。以半潜型浮式风机的系泊系统为研究对象,基于经典悬链线理论,采用准静态分析法提出一套系泊系统的设计方法。通过坐标变换,得到风轮真实的俯仰运动用于计算风机的动力效应及评定其发电效率。采用动力法分析了系泊系统锚链的导缆孔位置、预张力大小、锚链间夹角等参数对风机系统发电效率、浮式平台运动性能和系泊锚链张力的影响,得到了浮式平台迎风面俯仰倾角、水平偏移及锚链张力随参数的变化规律,为半潜型浮式风机系泊系统的设计提供了参考。     

浮式海上风力机运动性能和锚泊系统(英文)

The development of offshore wind farms was originally carried out in shallow water areas with fixed(seabed mounted) structures.However,countries with limited shallow water areas require innovative floating platforms to deploy wind turbines offshore in order to harness wind energy to generate electricity in deep seas.The performances of motion and mooring system dynamics are vital to designing a cost effective and durable floating platform.This paper describes a numerical model to simulate dynamic behavior of a new semi-submersible type floating offshore wind turbine(FOWT) system.The wind turbine was modeled as a wind block with a certain thrust coefficient,and the hydrodynamics and mooring system dynamics of the platform were calculated by SESAM software.The effect of change in environmental conditions on the dynamic response of the system under wave and wind loading was examined.The results indicate that the semi-submersible concept has excellent performance and SESAM could be an effective tool for floating wind turbine design and analysis.     

张力腿式浮式风机平台的水动力和空气动力耦合响应分析

文章采用了空气动力、水动力、控制与弹性完全耦合的时域模拟方法研究了张力腿式浮式风机平台的动力响应.水动力载荷的计算采用了三维势流理论与Morison公式.空气动力载荷的计算采用了叶素动量理论和广义动态尾流理论.利用FAST软件得到了张力腿式浮式风机平台响应的时域结果,并分析了其动力响应特性.建立了描述平台纵荡运动的非线性微分方程,并采用了摄动方法求得其近似解,解释了纵荡运动中由非线性粘性效应引起的高频响应.对数值模拟结果的分析表明高频的响应分量对平台的动力性能有显著的影响.     

Design,modelling, and analysis of a large floating dock for spar floating wind turbine installation

Installation of floating wind turbines at the offshore site is a challenging task. A significant part of the time efficiency and costs are related to the installation methods which are sensitive to weather conditions. This study investigates a large floating dock concept, which can be used to shield a floating wind turbine during installation of tower, nacelle, and rotor onto a spar foundation. In this paper, the concept is described in detail, and a design optimisation is carried out using simple design constraints. Hydrodynamic analysis and dynamic response analysis of the coupled system of the optimum dock and spar are conducted. Two spars of different sizes are considered, and the motion responses of the spars with and without the dock in irregular waves are compared. Through analysis of the motion spectra and response statistics, dynamic characteristics of the coupled system is revealed. The present design of the dock reduces the platform-pitch responses of the spars and potentially facilitates blade mating, but may deteriorate the heave velocity of the spars in swell conditions. Finally, future design aspects of the floating dock are discussed.     

Active heave compensation of floating wind turbine installation using a catamaran construction vessel

The application of floating wind turbines is limited by the high cost that increases with the water depth. Offshore installation and maintenance continue to consume a high percentage of the project budget. To improve the installation efficiency of the floating offshore wind turbine, a novel concept is proposed by the SFI MOVE project. Several wind turbine superstructure components are preassembled onshore and carried to the installation site by a catamaran construction vessel. Each assembly can then be installed using only one lift, and the concept is less sensitive to weather conditions. In this paper, a control algorithm of the proposed hydraulic active heave compensator system is developed using singular perturbation theory to cancel the relative motion between the spar top and gripped preassembly bottom. Closed-loop stability is proven, and the simulation results show that the installation efficiency is improved with an increase in the acceptable weather conditions.     

Model test investigation of a spar floating wind turbine

Several floating wind turbine designs whose hull designs reflect those used in offshore petroleum industry have emerged as leading candidates for the future development of offshore wind farms. This article presents the research findings from a model basin test program that investigated the dynamic response of a 1:50 scale model OC3 spar floating wind turbine concept designed for a water depth of 200 m. In this study the rotor was allowed to rotate freely with the wind speed and this approach eliminated some of the undesirable effects of controlling wind turbine rotational speed that were observed in earlier studies. The quality of the wind field developed by an array of fans was investigated as to its uniformity and turbulence intensity. Additional calibration tests were performed to characterize various components that included establishing the baseline wind turbine tower frequencies, stiffness of the delta type mooring system and free decay response behaviour. The assembled system was then studied under a sequence of wind and irregular wave scenarios to reveal the nature of the coupled response behaviour. The wind loads were found to have an obvious influence on the surge, heave and pitch behaviour of the spar wind turbine system. It was observed from the experimental measurements that bending moment at the top of the support tower is dominated by the 1P oscillation component and somewhat influenced by the incoming wave. Further it was determined that the axial rotor thrust and tower-top shear force have similar dynamic characteristics both dominated by tower’s first mode of vibration under wind-only condition while dominated by the incident wave field when experiencing wind-wave loading. The tensions measured in the mooring lines resulting from either wave or wind-wave excitations were influenced by the surge/pitch and heave couplings and the wind loads were found to have a clear influence on the dynamic responses of the mooring system.     

Validation and application of nonlinear hydrodynamics from CFD in an engineering model of a semi-submersible floating wind turbine

Nonlinear hydrodynamics play a significant role in accurate prediction of the dynamic responses of floating wind turbines (FWTs), especially near the resonance frequencies. This study investigates the use of computational fluid dynamics (CFD) simulations to improve an engineering model (based on potential flow theory with Morison-type drag) by modifying the second-order difference-frequency quadratic transfer functions (QTFs) and frequency-dependent added mass and damping for a semi-submersible FWT. The results from the original and modified engineering models are compared to experimental data from decay tests and irregular wave tests. In general, the CFD results based on forced oscillation tests suggest increasing the frequency-depending added mass and damping at low frequencies compared to first order potential flow theory. The modified engineering model predicts natural periods close to the experimental results in decay tests (within 5%), and the underprediction of the damping is reduced compared to the original engineering model. The motions, mooring line tensions and tower-base loads in the low-frequency response to an irregular wave are underestimated using the original engineering model. The additional linear damping increases this underestimation, while the modified QTFs based on CFD simulations of a fixed floater in bichromatic waves result in larger difference-frequency wave loads. The combined modifications give improved agreement with experimental data in terms of damage equivalent loads for the mooring lines and tower base.     

南海风浪条件下Spar式浮式风机平台的构型及参数

使用WAMIT软件建立了OC3-Hywind Spar式浮式风机模型，联合FAST软件计算了浮式风机在不同工况下的幅值响应算子；结合为南海海域波浪条件优化后的JONSWAP谱，对浮式风机进行了不同工况下的响应谱分析及最大响应值计算；进一步阐述了浮式平台结构构型参数的变化对整体结构在南海相应工况下的运动影响。     

半潜型浮式风机平台研究综述

介绍了半潜型浮式风机的发展现状,基于已有的概念设计方案提出了半潜型浮式风机平台的初步设计流程图和优化设计方向,综述了半潜型浮式风机平台在稳定性、水动力性能和强度分析等性能方面的研究,提出了在这些研究领域中有待进一步解决的问题。结果表明,目前半潜型浮式风机在技术上已是可行的,但高成本制约了大规模应用,因此需在技术和成本上进一步优化。     

Hydroelastic analysis of a very large floating plate with large deflections in stochastic seaway

The hydroelasticity of a very large floating plate with large deflections in multidirectional irregular waves is discussed. After a brief introduction on wave loads on a flexible structure, the paper derives the generalised fluid force acting on a floating structure in multidirectional irregular waves. The nonlinear sectional forces induced by the membrane forces in the plate are deduced. The hydroelastic response equations of a floating plate with large deflections in multidirectional irregular waves are established, and a solution method in the frequency domain is discussed including extreme value statistics. A very large floating structure is chosen as an example. The numerical results show that the influence of the membrane forces on the vertical displacements and the bending moments is noticeable but not that large.     

一种新型海洋能发电轮机水动力特性研究

摘 要：海洋发电轮机所处的海上作业环境恶劣，设备易发生故障且维修困难。基于三维势流理论，并结合ANSYS-AQWA软件，对风、浪、流荷载联合作用下的海洋能发电轮机的水动力特性进行研究，得出了发电轮机在工作工况及极限工况下的运动响应特性。结果表明，浮体运动响应幅值的最大值分别发生在遭遇艏斜浪和横浪时；其中极限工况下的运动响应幅值是工作工况下的3-10倍。该装置经过循环改型后水动力性能良好，能够满足实际的工程应用，本文提出的计算方法可以作为一种快速预报装置水动力特性的校核手段，满足工程设计阶段的需求。     

Hydroelastic code-to-code comparison for a tension leg spar-type floating wind turbine

The development of robust design tools for offshore wind turbines requires knowledge of both wave and wind load models and response analysis. Verification of the numerical codes is required by the use of experiments and code-to-code comparisons. This paper presents a hydroelastic code-to-code comparison between the HAWC2 and USFOS/vpOne codes for a tension leg spar (TLS) wind turbine with a single tether. This concept is hence based on the TLP and Spar concepts. The comparison is performed using coupled hydroelastic time domain simulations. Several aspects of modelling, such as wave simulation, hydrodynamic and structural modelling, are addressed for the TLS. Wave-induced motions of the support structure affect the power performance of a wind turbine. Furthermore, overload of the tension leg should be avoided. In this paper, the motion and tension responses are compared. The tension leg introduces nonlinear effects on the spar motion. These nonlinear effects include combined-frequency effect such as double, difference and sum of wave, as well as natural pitch and surge frequencies. Hydrodynamic loads are based on a combination of the Morison formula and the pressure integration method. A comparison indicates that the motion and tension responses obtained in the two codes are in good agreement.     

海上风电浮船分体安装运动响应数值仿真分析

本文采用数值仿真手段分析浮吊船的运动响应以确定采用浮吊船进行风电机组分体安装的可行性。利用基于边界元法的水动力学数值仿真的手段，计算强峰1800和苏连海起重08两艘起重船的浮体运动响应RAO。采用频域谱分析的方法，计算随机波条件下两船吊钩位置的垂荡运动响应谱，并通过波浪谱统计规律确定船舶的最大运动响应以及加速度响应，以确定风电机组分体安装的可行性。     

海上风力发电浮式基础的研究进展及关键技术问题

水深大于50m的海域,风速稳定、风切变小,具有风力发电的独特优势,该海域风力发电装备需要采用浮式基础,因此研究适用于海上风力发电的浮式基础结构,对海上风力发电的产业化具有重要的意义。近年来国外开展了各种新颖浮式基础结构基础形式和工作原理的研究,针对浮式基础承受的风机运转载荷和海洋环境载荷的特点,系统分析海上风机浮式基础涉及到的关键技术问题和风险因素,对风机浮式基础设计具有参考价值。