舾装安装顺序智能化设计技术

针对舾装生产设计较为粗放、舾装托盘划分不尽合理的问题,从舾装设计源头出发,分析舾装作业托盘划分原则及基于托盘物量设置的舾装安装顺序,提出一种面向现场的舾装工序优化原则,以机舱分段为对象,形成舾装安装顺序智能化设计方法,完成舾装托盘的精细划分,实现舾装作业工序的合理优化及作业物量的精准估算。     

Sharing piping CAD models of ocean plants based on international standards

In the shipbuilding industry, different computer-aided design (CAD) systems are used for different design domains, structure, and outfitting. We need to exchange data among different CAD systems such as Tribon, AutoCAD, Intergraph or PDMS to complete the whole design and production process. There are two approaches to data exchange. One is direct translation; the other is indirect translation, which is based on a neutral format. If we use a neutral format, the data specification is open to the public and the design model can be used by other CAD systems, including next-generation CAD systems. In this paper, we propose an indirect method that uses ISO 10303 (STandard for the Exchange of Product model data) AP227 and ISO 15926 to define neutral formats. A separate ShapeDB is constructed to manage the geometry information, referenced to the catalogue data defined by ISO 15926. An experimental implementation for data exchange between Tribon and PDMS is described.     

Method to simplify ship outfitting and offshore plant equipment three-dimensional (3-D) computer-aided design (CAD) data for construction of an equipment catalog

The construction of an equipment catalog is necessary in ship outfitting and offshore plant design. We investigated the present status of equipment catalogs in shipyards and revealed several requirements for the catalogs, which are manually created and time-consuming. We defined the requirements by analyzing the construction procedure of the equipment catalog and conducted interviews with shipyard employees. In addition, problems with conventional equipment catalog construction are described, and a new procedure for the construction of an equipment catalog is introduced. By analyzing shipyard requirements, criteria for simplification (including volume, ports, and the outer boundary) are defined. Further analysis of technological factors for simplification is performed, and the results of implementing the simplification system are described. The proposed system is verified using three test cases used on site.     

大型邮轮机械处所设计特点及差异分析

通过欧洲邮轮建造厂调研和技术文件分析,了解大型邮轮机械处所设计基本特点,结合上海外高桥造船有限公司常规船舶产品设计、建造模式,根据二者的差异,从设计模式和舾装设计两方面寻找首制国产的邮轮设计方案,以首制国产邮轮为平台,验证了在邮轮设计国产化过程中设计模式融合的可行性,舾装设计优化的合理性.     

Implementation of an executable business process management model for the ship hull production design process

The shipbuilding industry has adopted IT convergence as a new engine for growth encompassing conventional production know-how and economies of scale. Brand new solutions for enterprise IT, such as three-dimensional (3D) computer-aided design (CAD) systems, enterprise resource planning systems, and product lifecycle management systems have been adopted and customized to shipyards and contribute to productivity enhancement. As part of IT convergence in the shipbuilding industry, we examine the adoption of business process management (BPM) for the ship hull production design process. Ship hull production design, a process-based task, requires the most man-hours among all ship design processes and is directly coupled with ship production; thus, improvements in this task can contribute hugely toward enhancing productivity. First, we explain the concept of the executable model, which is an essential condition for executing defined processes in a business process management system (BPMS). In addition, we analyze the hull production design task and use this as the basis of a process to build executable BPM models. Thus, we present detailed implementations and the expected effects for the BPM execution of the hull production design process. The executable BPM model of the hull production design process is implemented using Bonita Open-Solution 5.5, a representative open-source BPMS.     

基于有限元分析的铁舾件优化设计

概述了船装铁舾件设计现状,结合有限元分析法优化铁舾件,以实例详细讲解优化过程以及在新项目应用中所取得的效益;完善设计手段的大胆创新,使船舶设计紧跟时代发展需求,为舾装件的减重推广打下坚实基础。     

基于知识工程的船舶救生系统布置设计

目前舾装设计知识缺乏整理和归纳,这些设计知识及相关专家经验的重复利用和共享性较差,影响设计效率。针对这些问题,基于知识工程理论和计算机编程技术,以船舶救生系统的布置设计为例,分析舾装设计知识所适用的表示方法和推理框架,介绍具体的知识表示、知识分析和知识推理的方法,完成船舶舾装布置设计顾问程序编制,对船舶舾装其他系统设计知识的智能化研究提供参考。     

潜艇舷间舾装的精度分配

[目的]潜艇建造是一个多工序耦合的工艺过程,随着模块化建造模式的发展,广义的“舾装”包含了材料成型、结构建造、设备管系制造安装及涂装等全流程,在设计阶段开展潜艇舾装的精度分配顶层规划,可有效影响潜艇建造工艺过程,确保潜艇总体性能。[方法]针对潜艇舷间舾装,首先提出精度分配的流程,然后对基于尺寸链的精度分配方法的内涵及其适用范围进行探讨,最后对舷间的关键项目及其精度控制对象进行识别,依据尺寸链原理方法对舾装全流程的未知精度项进行分配。[结果]得到了可满足建造精度需求的舷间舾装关键项目中未知精度项的分配值。[结论]通过研究,形成了包含材料、结构、设备、安装等广义舾装过程的精度分配流程及方法,并可用于指导潜艇舾装的各工艺环节和工艺设计。     

船舶小组立复杂结构智能焊接装备应用方案

为提升船舶企业焊接自动化率,研究面向机器人焊接的小组立三维结构模型处理、复杂结构机器人焊接仿真、复杂结构焊接工艺数据库等关键技术,以提高船舶部件的焊接效率和质量。明确船舶小组立复杂结构智能焊接装备应用方案:针对加工对象梳理焊接流程;利用软件建立工艺数据库以实现焊接数据处理;完成控制系统设计和总体结构优化。利用该方案构建的智能焊接装备在船厂得到应用。实践证明,该方案具有较强的可实施性。     

减轻船舶空船重量的全面优化设计

只有全面优化设计,才能有效降低船舶空船重量。结合设计实例,从主尺度、造型、总布置、型线、结构、舾装、设备配套等方面进行了分析,供船舶优化设计参考。     

82000 DWT散货船舾装生产设计问题的剖析

针对几家船厂82 000 DWT散货船舾装生产设计中出现的问题,分析产生问题的原因,提出解决问题的方法。减少舾装件材料规格,提高分段舾装件预装率,优化制作和安装工艺。比较不同设计单位之间的设计方法,磨合出图模式和出图标准。创造输入条件,提前建模,尽早暴露出专业之间的碰撞和布置等问题。这为后续同类型船提供了设计和建造经验。     

重吊船舱口盖舾装工艺设计

详细介绍了该船主要的舾装设计特点及设计时需要考虑的主要因素。重吊船的舱口盖是该船甲板机械的重要组成部分,其舾装工艺直接影响到其使用性能。通过对舱口盖与舱口围的精度建造技术进行研究分析,阐述了精度控制和建造技术工艺要点。文章以2.8万吨重吊船的舱口盖为例,对该舱盖的主要的特殊附件和重要的舾装工艺进行了说明,并对该施工工艺的关注点和精度控制进行介绍,为多用途船的舾装设计提供借鉴和帮助。     

13000TEU集装箱船电气舾装装置设计要点分析

介绍国内最大的13000 TEU集装箱船的电气舾装装置设计的要点,分析实施电气舾装装置设计方案的注意事项及防范措施.实船应用表明,对相关要点的关注保证了设计的正确性.     

Key technology of ship product data exchange based on STEP

In this paper, in order to implement the share and exchange of the ship product data, a new kind of global function model is established. By researching on the development and trend of the application of ship STEP （ standard for the exchange of product model data） standards, the AIM （application interpreted model） of AP216 is developed and improved as an example, aiming at the characteristics and practical engineering of ship industry in our country. The data exchange interfaces are formed based on STEP in the CAD/CAM for the ship by all function modules and shared databases under the global function model. The share and exchange of all information and data are solved in the design, manufacture and all life-cycle of ship products among different computer application systems. The research work makes foundation for the ship industry informatization.     

基于RCPSP算法的船舶生产计划辅助生成系统

为了突破船舶生产计划管理的传统方法,基于设计、生产、管理一体化的管理模式,提出了船舶生产计划辅助生成系统,利用RCPSP算法和设计、基础工艺、资源、物量等信息得出优化的工序和较为合理的生产计划,可解决该行业内各船企普遍存在的产品建造周期长、生产计划安排不合理、生产效率低下等问题,这对促进船舶制造业、海洋机械制造业及其相关产业竞争力的快速提升,争取更大经济效益具有重要的指导意义。     

基于STEP的船舶产品数据交换技术

为实现船舶产品数据交换与共享,建立了一种新的总体功能模型.通过研究船舶STEP标准的应用与发展的趋势,以AP216为例开发与完善了船舶应用协议的应用解释模型(AIM);在总体功能模型中通过各个功能模块与基于STEP的共享数据库建立了在船舶CAD/CAM等系统上基于STEP的数据交换接口;解决了计算机应用系统之间关于船舶产品设计、制造以及全部生命周期所需的信息和数据的交换与共享.     

基于深度学习的船舶设备信息智能化识别技术

针对船舶设备信息识别问题，提出采用基于深度学习的方法识别船舶设备种类信息。根据船舶设备特点进行图像预处理和图像样本标记，建立卷积神经网络。经训练得到可用于船舶设备信息识别的模型。对模型进行评估，调整网络结构和训练参数，得到准确率达到期望值的船舶设备信息识别模型。经预测和优化得到基于深度学习的船舶设备信息智能化识别模型，可实现船舶设备仓储管理智能化，在较大程度上提升管理效率。     

Windchill系统中外来技术文件的批量导入方法研究

设计所、船厂作为船舶的设计和制造部门,经常要从合作部门,或者是上游部门接收大量的技术设计结果。为了将这些外来技术文件快速提交入库,本文基于PDM软件Windchill开发了批量导入方法。该方法以常用的Excel表格作为文件导入的载体,在Windchill系统用户界面开发添加下拉菜单操作项,链接JSP文件导入页面,并通过...     

船舶管加工工艺数据库系统设计与应用

为提高船厂对管件生产数据和质量数据的管控，提出构建船舶管加工工艺数据库系统。研究管加工工艺数据库系统总体设计，梳理管加工工艺流程，完善管件组立过程。经船厂实际应用，船舶管加工工艺数据库系统实现管件物料清单（Bill of Material，BOM）管理规范化和工时精细化，可有效提高船厂生产效率，满足企业预期要求。     

TRIBON M3锚台生产设计放样

近年来,船东和船厂对锚台生产设计放样精度要求越来越高,然而锚台生产设计精确放样一直是船舶界公认的难题。通过在一系列船舶生产设计项目中不断地与船厂、详细设计部门沟通和摸索,逐步总结出一套基于TRIBON M3平台的锚台生产设计放样方法。该方法已经得到了众多船东和船厂的认可与好评。以实际项目为例,介绍TRIBON M3锚台生产设计放样的具体操作方法及步骤。